Abstract:
A system and method are provided for mounting, removing and retaining brake pads in disc brakes, such as air-operated disc brakes utilized on commercial vehicles, in a manner which does not require the use of separate brake pad retaining devices while providing positive retention of the brake pad. A preferred embodiment includes a brake caliper mount having brake pad abutment surfaces having radially-oriented and lateral grooves which permit a brake pad with corresponding projections on is lateral sides to be inserted through an opening of the brake caliper into the radially-oriented grooves until the backing plate projections are aligned with the lateral groove, and advancing the brake actuator behind the brake pad to place the brake pad in an operating position in which the actuator prevents the brake pad from realigning with the radially-oriented grooves until the actuator is retracted to permit brake pad extraction.
Abstract:
A system and method are provided for mounting, removing and retaining brake pads in disc brakes, such as air-operated disc brakes utilized on commercial vehicles, in a manner which does not require the use of separate brake pad retaining devices while providing positive retention of the brake pad. A preferred embodiment includes a brake caliper mount having brake pad abutment surfaces having radially-oriented and lateral grooves which permit a brake pad with corresponding projections on is lateral sides to be inserted through an opening of the brake caliper into the radially-oriented grooves until the backing plate projections are aligned with the lateral groove, and advancing the brake actuator behind the brake pad to place the brake pad in an operating position in which the actuator prevents the brake pad from realigning with the radially-oriented grooves until the actuator is retracted to permit brake pad extraction.
Abstract:
A brake system and a valve device for a brake system are provided which provide at least partial front brake actuation in the event of a failure in the front brake pneumatic supply circuit. The valve device may be configured as a biased orifice double check valve which permits compressed air flow from the front brake pneumatic supply circuit to a front brake actuator during normal brake operation, but in the event of lack of sufficient front brake pneumatic pressure permits compressed air to be supplied to the front brake actuator from a rear brake pneumatic supply circuit, as well as permitting compressed air in the front brake actuator to be ventilated back through the rear brake pneumatic supply circuit when the brake is released.
Abstract:
A rotary lever disc brake actuating mechanism and a method for operating the rotary lever disc brake mechanism is provided. The mechanism includes a rotary lever which rotates a pinion to further rotate brake pad application racks. The racks are arranged to rotate toward an inboard brake pad to advance the brake pad toward a brake disc. The racks may further cooperate with lateral pins fixed to an outboard portion of the brake such that the outboard portion simultaneously advances an outboard brake pad toward the brake disc when the racks rotate. The brake mechanism may be assembled into a cartridge to be placed within an inboard portion of a brake caliper. The brake caliper may be located on a caliper mount via adjustment pins, whereby during new brake pad installation the caliper is self-centered by application of the brake, followed by securing the caliper to the adjustment pins.
Abstract:
A brake actuator comprises a housing having an end wall and a pushrod projecting through an opening in the end wall and terminating at a movable plate in the housing. A spring is enclosed in the housing and surrounds the pushrod. At least one unitary resilient member is disposed on the push rod proximate to the end wall and partially extends through the opening for centering the spring around an axis of the pushrod and restricting contamination into the housing. The unitary resilient member comprises a central aperture and an annular flange surrounding the central aperture. At least one section of a collar radially outward from the annular flange has a thickness less than half of the annular flange thickness for constraining movement of the spring and the push rod in a radial direction.
Abstract:
A mounting arrangement for a disc brake is provided, in which a torque plate affixed to a vehicle axle and a brake caliper mounting frame affixed to the torque plate have corresponding opposing projections and recesses provided to laterally and circumferentially limit relative motion between the torque plate and the mounting frame. A wedge element with at least one angled face is located between correspondingly-angled faces of the mounting frame and/or the torque plate to generate lateral and/or circumferential loading in response to tightening of vertically-oriented fasteners. The use of the angled components substantially reduces the amount of loading required to be applied by the vertical fasteners to resist relative motion between the torque plate and the mounting frame.
Abstract:
A system and method are provided for retaining brake pads in disc brakes, such as air-operated disc brakes utilized on commercial vehicles, and for installing and removing brake pads, without the need to employ brake pad retaining devices which radially over-top the brake pads. A preferred embodiment includes a retaining element, preferably a spring steel clip, having protrusions which face in opposite directions to engage corresponding slots in a brake pad lateral edge and in a brake pad carrier brake pad-facing surface. When installed in a radially-inward direction, the brake pad carrier side protrusion engages the brake pad carrier slot, and cooperates with the brake pad lateral side protrusion to resist brake pad movement in the radially-outward direction. The brake pad carrier side protrusion may be manually pressed toward the brake pad to disengage the protrusion from the carrier slot to permit withdrawal of the brake paid from the carrier.
Abstract:
A brake shoe for a drum brake is provided. The brake shoe includes an arcuate brake table defining a radially outer side configured to receive a brake lining and a radially inner side opposite the radially outer side. The brake table further defines a plurality of sleeves proximate a first end of the brake table. The sleeves are aligned along an axis and axially spaced from one another. Each of the sleeves is configured to receive an anchor pin therein through which the brake shoe may be pivotally coupled to a brake spider. The sleeves are disposed about more than half of a perimeter of the anchor pin.
Abstract:
A system and method are provided for mounting, removing and retaining brake pads in disc brakes, such as air-operated disc brakes utilized on commercial vehicles, in a manner which does not require the use of separate brake pad retaining devices while providing positive retention of the brake pad. A preferred embodiment includes a brake caliper mount having brake pad abutment surfaces having radially-oriented and lateral grooves which permit a brake pad with corresponding projections on is lateral sides to be inserted through an opening of the brake caliper into the radially-oriented grooves until the backing plate projections are aligned with the lateral groove, and advancing the brake actuator behind the brake pad to place the brake pad in an operating position in which the actuator prevents the brake pad from realigning with the radially-oriented grooves until the actuator is retracted to permit brake pad extraction.
Abstract:
A brake shoe for a drum brake is provided. The brake shoe includes an arcuate brake table defining a radially outer side configured to receive a brake lining and a radially inner side opposite the radially outer side. The brake table further defines a plurality of sleeves proximate a first end of the brake table. The sleeves are aligned along an axis and axially spaced from one another. Each of the sleeves is configured to receive an anchor pin therein through which the brake shoe may be pivotally coupled to a brake spider. The sleeves are disposed about more than half of a perimeter of the anchor pin.