Abstract:
A switched cushion stop for a variable cam timing phaser of a variable cam timing system is disclosed. The cushion stop may be actively controlled by the spool valve or passively controlled.
Abstract:
A split ring planetary drive of an electric phaser includes at least one planet gear adjuster and at least one load generator. The load generator biases the planet gear adjuster, such that at a low rotational speed, the planet gear adjuster applies a force on the planet gear to take up the backlash between the planet gear and the ring gears. As the rotational speed increases, the inertia of a mass of the planet gear adjuster generates an increasing force opposing the force of the load generator, causing the planet gear adjuster to move at least one planet gear to a position where the at least one planet gear no longer takes up the backlash. In some embodiments, the planet gear adjuster includes an eccentric pin and an extension arm. In other embodiments, the planet gear adjuster includes a pivot support for a pair of inner and outer planet gears.
Abstract:
A continuously variable friction drive is used to phase a cam plate attached to the camshaft relative to a sprocket plate driven by the crankshaft. Discs are received within the cavity between the sprocket and cam plate. The discs are free to rotate about an axis of rotation, and is fixed relative to the cam and the sprocket, so that when the sprocket plate rotates, the cam plate is rotated by the discs in the opposite direction. The axis of rotation of the discs can be tilted by an actuator, so that the discs themselves contact the plates at different distances from their axes of rotation, which changes the speed of rotation of one plate relative to the other. When the speed of rotation of the crank and cam differ, the phase angle between the two shafts is changed.
Abstract:
A phaser with a rotor assembly having a pattern on an inner diameter that acts as a sealing land or divider between the advance supply port and the retard supply port. This pattern allows the advance supply ports and the retard supply ports to be on the same plane, allowing the overall axial length of the rotor to be shorter. The pattern is preferably formed onto the inner diameter of the rotor through net forming.
Abstract:
A biasing assembly used with a VCT device includes a torsional biasing element that is elongated and configured to engage and receive rotational motion from one of a rotor or stator of the VCT device; a rigid element that is configured to engage the other of the rotor of the stator of the VCT device and be inserted within a cavity of a camshaft with the torsional biasing element; a receiving feature that couples the rigid element to the torsional biasing element and inhibits angular movement of the rotor and the stator away from a default angular position, wherein the torsional biasing element and the rigid element are angularly displaced from a resting position to a pre-loaded position when the torsional biasing element and the rigid element engage the rotor and the stator.
Abstract:
A variable camshaft timing system including a first camshaft phaser having an input that is configured to receive rotational force from a crankshaft and an output that is configured to link with a first camshaft of a concentric camshaft assembly to change the angular position of the first camshaft relative to a crankshaft; and a second camshaft phaser having an output that is configured to link with a second camshaft of the concentric camshaft assembly to change the angular position of the second camshaft relative to the crankshaft, wherein the first camshaft is concentrically positioned to the first camshaft and the first camshaft phaser is mechanically linked to the second camshaft phaser to communicate rotational force from the crankshaft to the second camshaft phaser through the first camshaft phaser and the mechanical link.
Abstract:
Roller forming portions of the VCT phaser to join the sprocket housing of the phaser to the end plates provides a reduction in oil leakage from the phaser as well as less distortion of the end plates of the phaser. Furthermore, by roller forming the sprocket housing of the VCT phaser to secure the end plates to the sprocket housing, the total number of parts needed is reduced, and the total number of holes needed to be drilled is reduced, reducing the overall cost of the phaser.
Abstract:
A variable camshaft timing system including a first camshaft phaser having an input that is configured to receive rotational force from a crankshaft and an output that is configured to link with a first camshaft of a concentric camshaft assembly to change the angular position of the first camshaft relative to a crankshaft; and a second camshaft phaser having an output that is configured to link with a second camshaft of the concentric camshaft assembly to change the angular position of the second camshaft relative to the crankshaft, wherein the first camshaft is concentrically positioned to the first camshaft and the first camshaft phaser is mechanically linked to the second camshaft phaser to communicate rotational force from the crankshaft to the second camshaft phaser through the first camshaft phaser and the mechanical link.
Abstract:
Using existing phaser control valve and a solenoid to create a pumping chamber which provides enough oil pressure to disengage a locking pin at all conditions.
Abstract:
A variable camshaft timing device adjusts phase between a camshaft and a crankshaft and includes a first ring gear configured to connect to the camshaft and rotate about a center axis, having a plurality of radially-inwardly facing gear teeth; a second ring gear axially spaced from the first ring gear, configured to receive rotational input from the crankshaft and rotate about the center axis, having a plurality of radially-inwardly facing gear teeth; a planetary gear assembly including one or more planet gears that are configured for rotation by an electric motor and engage the first ring gear and the second ring gear through the planet gear(s); and a cushioned stop configured to transmit energy between the planetary gear assembly and a planetary gear stop attached to a sprocket or a camshaft plate.