公开(公告)号：US09163558B1

公开(公告)日：2015-10-20

申请号：US14644705

申请日：2015-03-11

Applicant: BorgWarner Inc.

Inventor： Sanjit Chaggar ,  Martin Jarvis ,  Sean Rylance

IPC: F04D29/063 ,  F02B39/14 ,  F02C6/12 ,  F04D17/10 ,  F04D29/10 ,  F04D29/12

CPC classification number: F04D29/124 ,  F01D25/183 ,  F02C6/12 ,  F04D29/063 ,  F04D29/102 ,  F05D2220/40 ,  F05D2240/70 ,  F05D2250/185 ,  F05D2250/231 ,  F05D2260/98

Abstract: A product for use with a turbocharger that may include a complex sealing path between a lubricated area of a housing and a compressor wheel.

Abstract translation: 一种用于涡轮增压器的产品，其可以包括在壳体的润滑区域和压缩机叶轮之间的复杂的密封路径。

公开(公告)号：US20140369811A1

公开(公告)日：2014-12-18

申请号：US14373485

申请日：2013-01-17

Applicant: BorgWarner Inc.

Inventor： Simon Malins ,  Sean Rylance ,  James Finley ,  Rob Daniels

IPC: F01D25/18 ,  F01D25/16 ,  F01D25/24 ,  F01D25/12

CPC classification number: F01D25/186 ,  B22C7/026 ,  B22C9/046 ,  B22C9/10 ,  F01D25/125 ,  F01D25/162 ,  F01D25/24 ,  F02B39/14 ,  F02C6/12 ,  F05D2220/40 ,  F05D2230/21 ,  F05D2240/52 ,  F05D2260/211 ,  Y10T29/4932

Abstract: A bearing housing, or integrated turbocharger housing, with the oil, and optionally air and water galleries, included as as-cast features, thereby avoiding the problems, design limitations and expense associated with conventional post-casting machining. The method of casting preferably uses lost foam casting, or a technique similar to lost foam casting but in which a ceramic shell is formed on the foam form prior to metal casting, but can use any of a variety of casting techniques or a combination of two or more techniques.

Abstract translation: 具有油以及任选的空气和水库的轴承壳体或集成涡轮增压器壳体包括作为铸造特征，从而避免了与常规后铸造加工相关的问题，设计限制和费用。 铸造方法优选使用失去泡沫铸造，或类似于失去泡沫铸造的技术，但是在金属铸造之前在泡沫形式上形成陶瓷壳，但可以使用各种铸造技术或两者的组合 或更多技术。

公开(公告)号：US10006468B2

公开(公告)日：2018-06-26

申请号：US14387903

申请日：2013-03-19

Applicant: BorgWarner Inc.

Inventor： Michael Fischer ,  Martin Bihy ,  Sean Rylance ,  Rob Daniels ,  James Finley

IPC: F04D29/40 ,  B22D19/04 ,  F04D17/10 ,  F04D29/02 ,  F04D29/056 ,  F04D29/063 ,  F01D25/12 ,  F01D25/16

CPC classification number: F04D29/403 ,  B22D19/045 ,  F01D25/125 ,  F01D25/16 ,  F04D17/10 ,  F04D29/023 ,  F04D29/056 ,  F04D29/063 ,  F05D2220/40 ,  F05D2300/171

Abstract: Conventionally, turbocharger bearing housings are cast, and then oil passageways are drilled or bored into the casting. As a result, bores are limited to straight lines extending from drill access points. Greater design flexibility is provided by pre-staging in a mold a collection of metal pipes which will define one or more of oil, air and water galleries, and then casting a bearing housing around the pipes. This provides almost unlimited freedom in shaping and locating the oil bores and other features.

公开(公告)号：US09926840B2

公开(公告)日：2018-03-27

申请号：US15548573

申请日：2015-02-03

Applicant: BorgWarner Inc.

Inventor： James Mawer ,  Kiumars Shoghi ,  Steve Birnie ,  Sean Rylance

IPC: F16K11/085 ,  F02B37/18 ,  F02B37/22 ,  F02D9/04 ,  F02D9/16 ,  F16K3/26 ,  F02M26/10 ,  F16K11/076 ,  F02M26/05

CPC classification number: F02B37/183 ,  F02B37/22 ,  F02D9/04 ,  F02D9/16 ,  F02M26/05 ,  F02M26/10 ,  F16K3/262 ,  F16K11/076 ,  F16K11/085 ,  Y02T10/144

Abstract: A turbine (32) section of a turbocharger (30) includes a turbine wheel (37) disposed in a turbine housing (33), the turbine housing (33) defining a gas inlet (34), a volute configured to direct gas from the inlet (34) to the turbine (32) wheel, and a gas outlet. A rotary diverter valve (100, 200) is disposed in the gas inlet (34) upstream of the volute, and provides three modes of controlling exhaust gas flow about the turbocharger (30).

公开(公告)号：US10273827B2

公开(公告)日：2019-04-30

申请号：US14373485

申请日：2013-01-17

Applicant: BorgWarner Inc.

Inventor： Simon Malins ,  Sean Rylance ,  James Finley ,  Rob Daniels

IPC: F01D25/18 ,  F01D25/12 ,  F01D25/16 ,  F01D25/24 ,  F02C6/12 ,  B22C7/02 ,  B22C9/04 ,  B22C9/10 ,  F02B39/14

Abstract: A bearing housing, or integrated turbocharger housing, with the oil, and optionally air and water galleries, included as as-cast features, thereby avoiding the problems, design limitations and expense associated with conventional post-casting machining. The method of casting preferably uses lost foam casting, or a technique similar to lost foam casting but in which a ceramic shell is formed on the foam form prior to metal casting, but can use any of a variety of casting techniques or a combination of two or more techniques.

公开(公告)号：US10240469B2

公开(公告)日：2019-03-26

申请号：US15122652

申请日：2015-03-02

Applicant: BorgWarner Inc.

Inventor： Sean Rylance ,  Nathan McArdle

IPC: F01D9/04 ,  F01D9/02 ,  F02B37/24

Abstract: A turbocharger (1) includes a compressor section and a cast turbine section. The turbine section includes a turbine wheel (4), and a turbine housing (11) that defines a gas inlet (13), a gas outlet (10), a volute (9) disposed between the gas inlet (13) and the gas outlet (10). The turbine housing (11) also includes vanes (20) that protrude integrally from, and have a fixed orientation relative to, an inner surface of the turbine housing (11). The turbine wheel (4) is disposed in the turbine housing (11) between the volute (9) and the gas outlet (10), and the vanes (20) are disposed in the turbine housing (11) between the turbine wheel (4) and the volute (9). A method of casting the turbine housing (11) and the vanes (20) together as a single piece is described.

公开(公告)号：US20150330405A1

公开(公告)日：2015-11-19

申请号：US14387903

申请日：2013-03-19

Applicant: BorgWarner Inc.

Inventor： Michael Fischer ,  Martin Bihy ,  Sean Rylance ,  Rob Daniels ,  James Finley

IPC: F04D29/40 ,  B22D19/04 ,  F04D29/063 ,  F04D29/02 ,  F04D17/10 ,  F04D29/056

CPC classification number: F04D29/403 ,  B22D19/045 ,  F01D25/125 ,  F01D25/16 ,  F04D17/10 ,  F04D29/023 ,  F04D29/056 ,  F04D29/063 ,  F05D2220/40 ,  F05D2300/171

Abstract: Conventionally, turbocharger bearing housings are cast, and then oil passageways are drilled or bored into the casting. As a result, bores are limited to straight lines extending from drill access points. Greater design flexibility is provided by pre-staging in a mold a collection of metal pipes which will define one or more of oil, air and water galleries, and then casting a bearing housing around the pipes. This provides almost unlimited freedom in shaping and locating the oil bores and other features.

Abstract translation: 通常，涡轮增压器轴承座被铸造，然后将油通道钻入或钻入铸件中。 因此，钻孔限于从钻孔接入点延伸的直线。 通过在模具中预先分配金属管道的集合来提供更大的设计灵活性，金属管道将限定一个或多个油，空气和水库，然后在管道周围铸造轴承壳体。 这在成型和定位油孔等功能方面提供了几乎无限的自由度。