公开(公告)号：US07291239B2

公开(公告)日：2007-11-06

申请号：US10938294

申请日：2004-09-10

申请人： Braulio A. Polanco ,  Christopher Dale Fenwick ,  Darryl Franklin Clark ,  Bryan David Haynes ,  Kurtis Lee Brown ,  Chad Michael Freese

发明人： Braulio A. Polanco ,  Christopher Dale Fenwick ,  Darryl Franklin Clark ,  Bryan David Haynes ,  Kurtis Lee Brown ,  Chad Michael Freese

IPC分类号： D04H3/08 ,  D01D5/22

CPC分类号： D04H3/16 ,  D04H1/50 ,  Y10T428/2922 ,  Y10T428/2924 ,  Y10T442/629 ,  Y10T442/632 ,  Y10T442/638 ,  Y10T442/681

摘要： High loft, low density nonwoven webs are produced by forming substantially continuous, spunbond, crimped, bicomponent fibers of A/B bilateral morphology in an unheated fiber draw unit. The fibers are then heated and cooled in the absence of impeding forces to achieve maximum crimp in the z-direction and produce a web of lofted material. The resultant material is particularly suitable for use as an insulator. Particulates may be added to the webs if desired.

摘要翻译： 通过在未加热的纤维拉伸单元中形成基本上连续的，纺粘的，卷曲的，双组分A / B双组分的双组分纤维来生产高蓬松低密度非织造纤维网。 然后在没有阻力的情况下将纤维加热和冷却，以在z方向上达到最大卷曲并产生放松材料的网。 所得材料特别适合用作绝缘体。 如果需要，可将颗粒加入到纤维网中。

公开(公告)号：US07258758B2

公开(公告)日：2007-08-21

申请号：US10749461

申请日：2003-12-31

申请人： Warren L. Collier, IV ,  Christopher Dale Fenwick ,  Chad Michael Freese ,  Kurtis Lee Brown ,  Susan Elaine Shawver ,  Terry Kramer Timmons ,  James Russell Fitts, Jr. ,  Monica Graciela Varriale ,  Alexander J. Neeb ,  Eric Scott Kepner

发明人： Warren L. Collier, IV ,  Christopher Dale Fenwick ,  Chad Michael Freese ,  Kurtis Lee Brown ,  Susan Elaine Shawver ,  Terry Kramer Timmons ,  James Russell Fitts, Jr. ,  Monica Graciela Varriale ,  Alexander J. Neeb ,  Eric Scott Kepner

IPC分类号： D04H3/16

CPC分类号： B32B5/022 ,  B32B5/02 ,  B32B5/26 ,  B32B27/12 ,  B32B37/0084 ,  B32B2038/0028 ,  B32B2307/51 ,  B32B2307/724 ,  B32B2307/7265 ,  B32B2555/02 ,  D04H1/50 ,  D04H3/018 ,  D04H3/14 ,  D04H3/16 ,  Y10T428/2481

摘要： High loft, low density nonwoven webs suitable for use in a variety of applications requiring strong fabric layers are produced by forming substantially continuous, spunbond, crimped, bicomponent fibers of crimpable, e.g., side by side or eccentric sheath/core (A/B) configuration which are unheated prior to collection. The fibers are then heated and cooled in the absence of impeding forces to achieve maximum crimp in the Z-direction and produce a web of lofted material of greater uniformity than attained with comparable material whose fibers are drawn by a heated process. The resultant nonwoven material can then be pattern bonded or laminated for additional strength without interfering with the desired loft of the low density nonwoven. The additionally strengthened nonwoven may then be further processed such as by lamination or the like to further increase its utility.

摘要翻译： 通过形成可卷曲的例如并排或偏心的护套/芯（A / B）的基本上连续的，纺粘的，卷边的双组分纤维来生产适合用于需要强织物层的各种应用的高蓬松低密度非织造织物， 在收集之前未加热的配置。 然后在不存在阻力的情况下将纤维加热和冷却，以获得Z方向上的最大卷曲，并且产生比通过加热方法拉伸其纤维的类似材料获得更高均匀性的蓬松材料的网。 然后可以将所得非织造材料图案粘合或层压以获得额外的强度，而不会干扰所需的低密度非织造布。 然后可以进一步加工另外加强的非织造材料，例如通过层压等来进一步提高其效用。

公开(公告)号：US07014442B2

公开(公告)日：2006-03-21

申请号：US10335498

申请日：2002-12-31

申请人： Bryan David Haynes ,  Michael Charles Cook ,  Kurtis Lee Brown ,  Chad Michael Freese ,  Brian Stephen Forbes ,  Robert James Gerndt

发明人： Bryan David Haynes ,  Michael Charles Cook ,  Kurtis Lee Brown ,  Chad Michael Freese ,  Brian Stephen Forbes ,  Robert James Gerndt

IPC分类号： D01D5/28

CPC分类号： D01D1/06 ,  B29C47/0014 ,  B29C47/70 ,  D01D4/06

摘要： The present invention provides a series of plates for distributing a molten polymer composition, the series of plates includes at least two plates: a first plate that includes an upper surface, a lower surface, and a plurality of polymer distribution channels connecting the upper surface and the lower surface. In certain illustrated embodiments, the plurality of polymer distribution channels consist essentially of substantially horizontal channels at one or both the upper surface and lower surface and substantially linear downwardly sloping channels connecting the substantially horizontal channels at the upper surface to the substantially horizontal channels at the lower surface, the upper surface to the substantially horizontal channels at the lower surface or the substantially horizontal channels at the upper surface to lower surface; and a second plate that includes an upper surface, a lower surface, and a plurality of polymer distribution channels connecting the upper surface and the lower surface wherein the plurality of polymer distribution channels consist essentially of substantially horizontal channels at one or both the upper surface and lower surface and substantially linear downwardly sloping channels connecting the substantially horizontal channels at the upper surface to the substantially horizontal channels at the lower surface, the upper surface to the substantially horizontal channels at the lower surface or the substantially horizontal channels at the upper surface to lower surface.

摘要翻译： 本发明提供了一系列用于分配熔融聚合物组合物的板，该系列板包括至少两个板：第一板，其包括上表面，下表面和多个聚合物分配通道，连接上表面和 下表面。 在某些示例性实施例中，多个聚合物分配通道基本上由上表面和下表面中的一个或两个上的基本上水平的通道组成，并且基本上线性的向下倾斜的通道将上表面处的基本上水平的通道连接到下部的基本上水平的通道 表面，上表面到下表面处的基本水平的通道或在上表面到下表面处的基本水平的通道; 以及第二板，其包括连接上表面和下表面的上表面，下表面和多个聚合物分配通道，其中多个聚合物分配通道基本上由上表面和上表面中的一个或两个基本上水平的通道组成， 下表面和基本上线性的向下倾斜的通道，其将上表面处的基本上水平的通道连接到下表面处的基本水平通道，上表面到下表面处的基本水平通道或在上表面处的基本水平的通道 表面。

公开(公告)号：US06454989B1

公开(公告)日：2002-09-24

申请号：US09436669

申请日：1999-11-10

申请人： James Richard Neely ,  Darryl Franklin Clark ,  Ty Jackson Stokes ,  Chad Michael Freese ,  Rebecca Willey Griffin

发明人： James Richard Neely ,  Darryl Franklin Clark ,  Ty Jackson Stokes ,  Chad Michael Freese ,  Rebecca Willey Griffin

IPC分类号： D01D514

CPC分类号： D01F8/06 ,  D01D5/22 ,  D04H3/007 ,  D04H3/147 ,  D04H3/16

摘要： The present invention provides continuously crimped propylene polymer nonwoven fabrics as well as processes for forming crimped multicomponent propylene polymer fibers by melt-attenuating extruded multicomponent fibers with heated or unheated air wherein the fibers spontaneously crimp without the need for additional heating and/or stretching steps.

摘要翻译： 本发明提供连续卷曲的丙烯聚合物非织造织物以及通过用加热或未加热的空气熔融挤出多组分纤维来形成卷曲的多组分丙烯聚合物纤维的方法，其中纤维自发卷曲而不需要额外的加热和/或拉伸步骤。

公开(公告)号：US6117379A

公开(公告)日：2000-09-12

申请号：US124536

申请日：1998-07-29

申请人： Bryan David Haynes ,  Jark C. Lau ,  Chad Michael Freese

发明人： Bryan David Haynes ,  Jark C. Lau ,  Chad Michael Freese

IPC分类号： D01D5/092 ,  D01D5/088 ,  D01D5/098 ,  D04H3/03 ,  D04H3/16 ,  B29C71/00

CPC分类号： D01D5/0985 ,  D01D5/088 ,  D04H3/03

摘要： A method and apparatus for improved quenching of nonwoven filaments utilizing a turbulence inducing bar arrangement disposed in a stream of quenching gas between the quenching gas supply apparatus and the group of filaments being extruded. The bar arrangement increases the turbulence of the quenching gas so that the gas applied to the filament group has a turbulence intensity of at least about 5%. The turbulent quenching gas penetrates the interior of the filament bundle to provide more efficient removal of heat.

摘要翻译： 一种利用在猝熄气体供给装置和被挤出的长丝组之间的骤冷气体流中设置的湍流诱导棒布置来改进非织造长丝淬火的方法和装置。 棒排列增加了淬火气体的湍流，使得施加到丝群上的气体具有至少约5％的湍流强度。 湍流淬火气体穿透细丝束的内部以提供更有效的热量去除。