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公开(公告)号:US20170219035A1
公开(公告)日:2017-08-03
申请号:US15501521
申请日:2015-08-03
申请人: FRENI BREMBO S.P.A.
发明人: Fabiano CARMINATI , Simone BIONDO , Stefano MEDICI
IPC分类号: F16D65/12
CPC分类号: F16D65/127 , F16D65/12 , F16D65/123 , F16D2065/1304 , F16D2065/1332
摘要: A braking band (14) of a disc for a disc brake (100) suitable to rotate about a rotation axis (A-A), said braking band comprising opposite annular braking surfaces (16, 18) which extend from an inner edge (20) facing towards the rotation axis (A-A) to an outer edge (22) facing towards the outside of the disc, said braking band (14) having a distribution of grooves (44, 48, 52, 101, 103, 105, 107, 109, 111, 113) on at least one of the braking surfaces (16, 18), said distribution, or distribution assembly of grooves, having a pattern or module (42, 43) which is repeated circumferentially, each of said grooves (44, 48, 52, 101, 103, 105, 107, 109, 111, 113) being a closed groove which extends in a main direction of extension (46, 50, 54, 102, 104, 106, 108, 110, 112, 114) which defines a direction (46a, 50a, 54a, 102a, 104a, 106a, 108a, 110a, 112a, 114a) of said groove, each groove further extending without intersecting other grooves, said module (42, 43) extends from an inner radius (r1) to an outer radius (r2), said radii defining an annular portion of said braking surface having said grooves, said module (42, 43) comprising a first groove (44 and/or 105), which extends without interruption substantially from said inner radius (r1) to said outer radius (r2), as well as at least a second (48 and/or 107) and a third groove (52 and/or 109) with lesser extensions than said first groove (44), said first, second and third grooves (44, 48, 52 and/or 105, 107, 109) of the same module (42 or 43) have extensions parallel to one another, wherein said second groove (48 and/or 107) has a greater extension than said third groove (52 and/or 109), and wherein said at least first, second and third grooves (44, 48, 52 and/or 105, 107, 109) are positioned alongside one another and said second groove (48 and/or 107) is positioned between said first groove (44 and/or 105) and said third groove (52 and/or 109), and wherein the extension of said first groove is suitable to affect the entire area touched by at least one brake pad (124) suitable to act in conjunction with said annular braking surface (16 and/or 18) to exert a braking action, and wherein at any point in the direction of extension of each groove, said direction of extension (46a, 50a, 54a, 102a, 104a, 106a, 108a, 110a, 112a, 114a), or its rectilinear prolongation, forms an acute angle with respect to a radial direction (R-R) or a prolongation of the inner radius (r1) or of the outer radius (r2).
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公开(公告)号:US20240044381A1
公开(公告)日:2024-02-08
申请号:US18258847
申请日:2021-12-23
申请人: Brembo S.p.A.
IPC分类号: F16D65/12
CPC分类号: F16D65/125 , F16D65/127 , F16D2200/0021 , F16D2200/0082 , F16D2250/0046 , F16D2065/132
摘要: A brake disc for disc brake comprises a braking band made of gray cast iron or steel, provided with two opposite braking surfaces, each of which defines at least partially one of the two main faces of the disc. The brake disc is provided with a base layer made of totally nickel-free steel which covers at least one of the two braking surfaces of the braking band.
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公开(公告)号:US20230399732A1
公开(公告)日:2023-12-14
申请号:US18250368
申请日:2021-10-27
申请人: BREMBO S.p.A.
发明人: Fabiano CARMINATI , Paolo VAVASSORI
CPC分类号: C23C10/22 , C23C10/02 , C23C10/60 , F16D65/127 , F16D2250/0046 , F16D2200/003 , F16D2200/0017
摘要: A method for making a braking band of a cast iron brake disc with increased resistance to wear and corrosion, may have the following steps: a) making a braking band of a brake disc of cast iron, preferably gray cast iron; b) immersing at least partially the braking band in molten aluminum maintained at a predetermined temperature so that the molten aluminum covers at least a predetermined surface region of the braking band. Forming intermetallic iron-aluminum compounds at a surface layer of the braking band and generating a layer having of intermetallic iron-aluminum compounds in the predetermined surface region of the braking band. The method may also have the steps of c) extracting the braking band from the molten aluminum; and d) removing the aluminum remaining adherent on the braking band after extraction to expose the layer of intermetallic iron-aluminum compounds on the surface.
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公开(公告)号:US20240044383A1
公开(公告)日:2024-02-08
申请号:US18258835
申请日:2021-12-23
申请人: Brembo S.p.A.
CPC分类号: F16D65/127 , F16D65/125 , F16D69/027 , F16D2200/0013 , F16D2200/0021 , F16D2065/132
摘要: A brake disc for a disc brake may have a braking band made of gray cast iron or steel, provided with two opposite braking surfaces, each of which defines at least partially one of the two main faces of the disc. The disc is provided with a base layer constituted by steel having a nickel content of at most 15% which covers at least one of the two braking surfaces of the braking band.
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公开(公告)号:US20220251691A1
公开(公告)日:2022-08-11
申请号:US17628935
申请日:2020-07-23
申请人: Brembo S.p.A
IPC分类号: C22C37/10 , C22C37/08 , C21C1/08 , C21D5/00 , C22C38/00 , C22C38/02 , C22C38/04 , C22C38/42 , C22C38/44 , C22C38/50 , C22C38/46 , F16D65/12
摘要: The invention consists of a gray cast iron comprising carbon, silicon, vanadium, manganese, nickel, chromium, molybdenum, copper, sulfur, phosphorous, tin and titanium, wherein: the percentage by weight of carbon is from 3.70 to 3.90%; the percentage by weight of silicon is from 1.30 to 2.10%; the percentage by weight of vanadium is from 0.10 to 0.15%; the percentage by weight of manganese is from 0.60 to 0.90%; the percentage by weight of nickel is from 0.05 to 0.50%; the percentage by weight of chromium is from 0.20 to 0.35%; the percentage by weight of molybdenum is no more than 0.10%; the percentage by weight of copper is no more than 0.35%; the percentage by weight of sulfur is less than 0.10%; the percentage by weight of phosphorous is less than 0.10%; the percentage by weight of tin is less than 0.10%; the percentage by weight of titanium is no more than 0.01%; the remainder by weight being iron.
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公开(公告)号:US20240044384A1
公开(公告)日:2024-02-08
申请号:US18258862
申请日:2021-12-23
申请人: Brembo S.p.A.
CPC分类号: F16D65/127 , F16D65/125 , C23C28/321 , C23C28/341 , F16D69/027 , F16D2200/0013 , F16D2200/0021 , F16D2065/132
摘要: A brake disc for disc brake comprises a braking band made of gray cast iron or steel, provided with two opposite braking surfaces, each of which defines at least partially one of the two main faces of the disc. The brake disc is provided with a base layer totally nickel-free and one or more carbides included in the nickel-free steel, which covers at least one of the two braking surfaces of the braking band. An intermediate layer composed of nickel-free steel is interposed between the base layer and at least one of the two braking surfaces of the braking band.
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公开(公告)号:US20230018275A1
公开(公告)日:2023-01-19
申请号:US17757574
申请日:2020-12-15
申请人: BREMBO S.p.A.
IPC分类号: F16D65/12 , C23C8/32 , C23C8/02 , C23C4/08 , C23C4/10 , C23C4/129 , C23C24/04 , C23C28/00 , F16D69/02
摘要: A braking band having an annular band body arranged around a rotation axis and made of one of gray cast iron, steel, aluminum or alloys thereof, has at least one braking surface having an activated band body portion for increasing adhesive capacity of at least one protective surface coating placed on the surface of the activated band body portion and having at least one material with elevated resistance to abrasion. The activated band body portion is arranged on the surface of the annular band body to form an outermost layer of the braking band with the at least one protective surface coating and has a rough profile having at least one channel delimited by at least one pair of projections, extending along a path at least partially surrounding the rotation axis and having a channel bottom and a first channel side forming an acute angle with the channel bottom and an opposite second channel side forming an obtuse angle with the channel bottom.
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公开(公告)号:US20200378459A1
公开(公告)日:2020-12-03
申请号:US16634261
申请日:2018-07-24
申请人: FRENI BREMBO S.P.A.
发明人: Fabiano CARMINATI , Paolo VAVASSORI
摘要: A method for making a brake disc may include providing a disc brake with a braking band and depositing on the disc a layer of chromium carbide and nickel-chromium in particle form to form a base protective coating. The method may also include depositing on the base protective coating a material in particle form consisting of tungsten carbide, iron, chromium and aluminium to form a surface protective coating made of tungsten carbide, iron, chromium and aluminium. Both protective coatings may be made by High Velocity Oxygen Fuel or High Velocity Air Fuel or Kinetic Metallization techniques.
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