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公开(公告)号:US20220016838A1
公开(公告)日:2022-01-20
申请号:US17491966
申请日:2021-10-01
申请人: Carbon, Inc.
IPC分类号: B29C64/245 , B29C64/135 , B33Y50/02 , B33Y10/00 , B33Y30/00 , B29C64/393 , B29C64/124 , B29C64/129
摘要: A build plate assembly for a three-dimensional printer includes: a lighting panel having individually addressable pixels configured to selectively emit light and/or transmit light from illumination below the pixels to a top surface top surface of the lighting panel; a rigid, optically transparent, gas-impermeable planar screen or base having an upper surface having an uneven surface topology and a lower surface that is affixed to the top surface of the lighting panel; and a flexible, optically transparent, gas-permeable sheet having upper and lower surfaces, the upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned opposite the base, wherein the build plate is configured to permit gas flow to the build surface.
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公开(公告)号:US11014299B2
公开(公告)日:2021-05-25
申请号:US16080819
申请日:2017-06-30
申请人: Carbon, Inc.
发明人: Bob E. Feller , David Moore , John R. Tumbleston , Ronald Troung , Kyle Laaker
IPC分类号: B29C33/68 , B29C64/245 , B33Y10/00 , B33Y30/00 , B29C64/129 , B29C64/124 , B29C37/00 , B29C64/364 , B29C64/371 , B29C33/00 , B29C64/176 , B29C64/277 , B29C64/393 , B33Y70/00
摘要: A method and an apparatus of forming a three-dimensional object, wherein the method includes providing a carrier and an optically transparent member having a build surface, said carrier and said build surface defining a build region therebetween; filling said build region with a polymerizable liquid, continuously or intermittently irradiating said build region with light through said optically transparent member to form a solid polymer from said polymerizable liquid, continuously or intermittently advancing (e.g., sequentially or concurrently with said irradiating step) said carrier away from said build surface to form said three-dimensional object from said solid polymer, said optically transparent member comprising a build plate for a three-dimensional printer comprising: an optically transparent first channel layer; an optically transparent, gas permeable second channel layer on the first channel layer; and a flexible, optically transparent, gas-permeable sheet having an upper and lower surface, the sheet upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface being positioned on the second channel layer.
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公开(公告)号:US10974445B2
公开(公告)日:2021-04-13
申请号:US16985538
申请日:2020-08-05
申请人: Carbon, Inc.
发明人: David Moore
IPC分类号: B29C64/124 , B33Y70/00 , B33Y30/00 , B33Y10/00 , B29K105/00
摘要: A method of forming a three-dimensional object, is carried out by: providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid, intermittently irradiating the build region with light through the optically transparent member to form a solid polymer from the polymerizable liquid, and continuously or intermittently advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer. In some embodiments, the filling, irradiating, and/or advancing steps are carried out while also concurrently: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof, the gradient of polymerization zone comprising the polymerizable liquid in partially cured form.
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公开(公告)号:US20190337233A1
公开(公告)日:2019-11-07
申请号:US16460176
申请日:2019-07-02
申请人: Carbon, Inc.
IPC分类号: B29C64/393 , B33Y50/02 , B29C64/135 , B29C64/386 , B33Y10/00 , B29C64/124
摘要: A method of forming the body portion of a three-dimensional object from a polymerizable liquid by the process of continuous liquid interface printing is described. The body portion has a plurality of contiguous segments, and the process includes advancing a carrier for the object away from a build surface while irradiating a build region between the carrier and build surface in a pattern of advancing and irradiating defined by an operating mode. In the present invention, the operating mode is changed at least once during the formation of the body portion for different contiguous segments of the body portion.
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公开(公告)号:US20190061246A1
公开(公告)日:2019-02-28
申请号:US16080819
申请日:2017-06-30
申请人: Carbon, Inc.
发明人: Bob E. Feller , David Moore , John R. Tumbleston , Ronald Troung , Kyle Laaker
IPC分类号: B29C64/245 , B29C64/176 , B29C64/129 , B29C64/277
摘要: A method and an apparatus of forming a three-dimensional object, wherein the method includes providing a carrier and an optically transparent member having a build surface, said carrier and said build surface defining a build region therebetween; filling said build region with a polymerizable liquid, continuously or intermittently irradiating said build region with light through said optically transparent member to form a solid polymer from said polymerizable liquid, continuously or intermittently advancing (e.g., sequentially or concurrently with said irradiating step) said carrier away from said build surface to form said three-dimensional object from said solid polymer, said optically transparent member comprising a build plate for a three-dimensional printer comprising: an optically transparent first channel layer; an optically transparent, gas permeable second channel layer on the first channel layer; and a flexible, optically transparent, gas-permeable sheet having an upper and lower surface, the sheet upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface being positioned on the second channel layer.
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公开(公告)号:US20180022034A1
公开(公告)日:2018-01-25
申请号:US15548881
申请日:2016-02-26
申请人: Carbon, Inc.
IPC分类号: B29C64/393 , B33Y10/00 , B33Y50/02 , B29C64/135
CPC分类号: B29C64/393 , B29C64/124 , B29C64/135 , B29C64/386 , B29K2105/0002 , B29K2105/0058 , B29K2105/0091 , B33Y10/00 , B33Y50/02
摘要: A method of forming the body portion of a three-dimensional object from a polymerizable liquid by the process of continuous liquid interface printing is described. The body portion has a plurality of contiguous segments, and the process includes advancing a carrier for the object away from a build surface while irradiating a build region between the carrier and build surface in a pattern of advancing and irradiating defined by an operating mode. In the present invention, the operating mode is changed at least once during the formation of the body portion for different contiguous segments of the body portion.
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公开(公告)号:US20210323224A1
公开(公告)日:2021-10-21
申请号:US17245218
申请日:2021-04-30
申请人: Carbon, Inc.
发明人: David Moore , John R. Tumbleston , Edward T. Samulski , Alexander Ermoshkin , Jason P. Rolland , Ariel M. Herrmann
IPC分类号: B29C64/129 , B33Y30/00 , B33Y10/00 , B29C64/264 , B29C64/245
摘要: A build plate for a three-dimensional printer includes a rigid, optically transparent, gas-permeable planar base having an upper surface and an opposing lower surface; a gas permeable adhesive layer on the base upper surface; and a flexible, optically transparent, gas-permeable sheet having upper and lower surfaces, the upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned on the adhesive layer opposite the base.
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公开(公告)号:US20210162665A1
公开(公告)日:2021-06-03
申请号:US17150102
申请日:2021-01-15
申请人: Carbon, Inc.
发明人: David Moore , John R. Tumbleston , Edward T. Samulski , Alexander Ermoshkin , Jason P. Rolland , Ariel M. Herrmann , Bob E. Feller
IPC分类号: B29C64/245
摘要: A build plate for a three-dimensional printer includes: a rigid, optically transparent, gas-impermeable planar base having an upper surface and a lower surface; and a flexible, optically transparent, gas-permeable sheet having an upper and lower surface, the sheet upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned on the base upper surface. The build plate includes a gas flow enhancing feature configured to increase gas flow to the build surface.
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公开(公告)号:US11020898B2
公开(公告)日:2021-06-01
申请号:US15546888
申请日:2016-01-29
申请人: Carbon, Inc.
发明人: David Moore , John R. Tumbleston , Edward T. Samulski , Alexander Ermoshkin , Jason P. Rolland , Ariel M. Herrmann
IPC分类号: B29C64/129 , B33Y30/00 , B33Y10/00 , B29C64/264 , B29C64/245 , B29K105/00
摘要: A build plate for a three-dimensional printer includes a rigid, optically transparent, gas-permeable planar base having an upper surface and an opposing lower surface; a gas permeable adhesive layer on the base upper surface; and a flexible, optically transparent, gas-permeable sheet having upper and lower surfaces, the upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned on the adhesive layer opposite the base.
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公开(公告)号:US10828826B2
公开(公告)日:2020-11-10
申请号:US16460176
申请日:2019-07-02
申请人: Carbon, Inc.
IPC分类号: B29C71/02 , B29C71/04 , B29C64/124 , B33Y10/00 , B33Y50/02 , B29C64/393 , B29C64/135 , B29K25/00 , B29K23/00 , B29K79/00 , B29K7/00 , B29K33/04 , B29K33/00 , B29K75/00 , B29K83/00 , B29K105/00
摘要: A method of forming the body portion of a three-dimensional object from a polymerizable liquid by the process of continuous liquid interface printing is described. The body portion has a plurality of contiguous segments, and the process includes advancing a carrier for the object away from a build surface while irradiating a build region between the carrier and build surface in a pattern of advancing and irradiating defined by an operating mode. In the present invention, the operating mode is changed at least once during the formation of the body portion for different contiguous segments of the body portion.
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