摘要:
A rotary drag bit including exterior features to control the depth of cut by cutters mounted thereon, so as to control the volume of formation material cut per bit rotation as well as the torque experienced by the bit and an associated bottomhole assembly. The exterior features preferably precede, taken in the direction of bit rotation, cutters with which they are associated, and provide sufficient bearing area so as to support the bit against the bottom of the borehole under weight on bit without exceeding the compressive strength of the formation rock. The exterior features may be oriented and configured to function optimally at a predicted rate of penetration, or range of rates, at which the bit may be operated, such rate or rates being further optionally maximized in softer formations in light of the ability of the bit to hydraulically clear a maximum volume of formation cuttings to prevent so-called bit balling.
摘要:
A cutting element for a rotary drill bit for subterranean drilling, including a substantially planar table of superhard material having a cutting face and a cutting edge. The table may be reinforced against bending with one or more strut portions extending from the rear of the table to the rear of the substrate and at least partially across the cutting element. The strut portions may be integral with the diamond table, or separately fabricated and of another material. The strut portions, in addition to or in lieu of providing stiffness to the superhard table, may also serve to enhance heat transfer away from the cutting face and cutting edge of the superhard table. The structure supporting the cutting element on the drill bit and the body of the drill bit itself may be additionally configured to include structures to facilitate heat transfer away from the superhard table.
摘要:
Cutting elements for use in a rotary drill bit are configured to facilitate positioning of the cutting elements at a positive rake angle with respect to the formation to enhance compressive stresses in the cutting element and to reduce cutting loads on the cutting elements. The cutting element generally comprises a three-dimensional superabrasive cutting member having a leading edge and a three-dimensional arcuate scoop-like surface which conveys formation cuttings away from the cutting element. The cutting element may also be formed to a substrate or backing. A drill bit suitable for use of the cutting elements of the invention is disclosed which includes passageways and internal fluid passages for enhancing the conveyance of formation cuttings away from the leading edge of the cutting element. A method of drilling earthen formations with a drill bit incorporating at least one cutting element comprising a three-dimensional superabrasive cutting member having a leading edge and a three-dimensional arcuate scoop-like surface which conveys formation cuttings away from the cutting element is also disclosed.
摘要:
An improved stud design for an earth boring drill bit is disclosed preferably using materials of different hardness and toughness layered to provide maximum resistance to surface abrasion coupled with excellent structural properties including high strength with maximum fracture toughness. The bit body is conventionally attached to a drill string, and has a crown and gage portion. The studs preferably include a core, made of steel or other material having high fracture toughness, covered at least in part with a hard, abrasion resistant material such as tungsten carbide. Each stud is secured to a socket in the bit body by means of brazing or other suitable means such as a press fit. The cutting element is brazed to a mounting face of the stud prior to affixation of the stud to the bit body and is preferably comprised of a polycrystalline diamond compact adhered to a backing layer of tungsten carbide.
摘要:
A cutting element and drill bits so equipped particularly suited for drilling subterranean formations exhibiting a superabrasive cutting face with at least a portion of extremely low surface roughness, by way of example on the order of a polished, mirror-like finish. The cutting face includes a peripheral cutting edge adjacent the low surface roughness portion of the cutting face for engaging a subterranean formation, the cutting edge being of sharp configuration and essentially defining a line of contact with the formation lying between the cutting face and a side surface of the cutting element extending rearwardly therefrom. In certain formations, particularly soft, plastic formations, the drill bits equipped with the inventive cutting element may be employed as a system and method with drilling fluids modified to maintain the integrity of formation cuttings by stabilizing and locking in reactive clays present in the rock to inhibit bit balling and facilitate hydraulic cuttings removal from the bit face.
摘要:
A drilling apparatus having cuttings removal structure to reduce balling thereof comprising an apparatus body having a connection thereon, and structure for contacting cut potions of the earth formation. The contacting structure may include chip breakers, flexible cables, rotating nozzle assemblies, rotating turbine wheel assemblies, rotating vane assemblies, flails or combinations of these. The apparatus may include elastomeric portions and/or movable potions. The drilling apparatus may comprise a drill bit, drilling stabilizer, drill collar, reamer, downhole motor, etc.
摘要:
A drill bit and method in which polycrystalline diamond cutters mounted on a bit crown cut formation chips akin to the manner in which a grater cuts cheese. Chips in impermeable or plastic formations are extruded by the cutters into cavities internal to the bit via slots adjacent each cutter. Drilling fluid circulates internally of the bit from the drill string and into the annulus above that portion of the bit bearing cutters. In one embodiment, the portion of the bit body upon which the crown is formed is made of an elastomer which is pressurized into sealing engagement with the bottom of the borehole thereby further sealing freshly cut formation from drilling fluid.
摘要:
A rotary drag bit for drilling hard rock formations with substantially planar PDC cutting elements having diamond tables backed by substrates which flare or taper laterally outwardly and rearwardly of the cutting edge of the diamond table. A cutting structure defining a "lipped" cutting edge is also disclosed.
摘要:
A drilling apparatus having cuttings removal structure to reduce balling thereof and to help prevent the accretion of portions of chips and debris from drilling thereon and/or the accretion of portions of drilling fluids thereon. The drilling apparatus comprises an apparatus body having a connection thereon and structure for contacting cut portions of the earth formation. The contacting structure may include chip breakers and flails or combinations thereof.
摘要:
This invention discloses a drilling structure having a body defining at least one primary channel and at least one secondary channel therein to initiate and maintain recirculation of an amount of drilling fluid back through the secondary channel to maintain positive, independent flow of drilling fluid through each primary channel of the drilling structure. The recirculation of drilling fluid is encouraged by providing a recirculation passageway in fluid communication with the primary channel defined by a portion of the body of the drilling structure that separates positively flowing drilling mud from drilling mud that is being recirculated. The recirculation action of the fluid in the recirculating loop may be fed and brought about by entrainment of the fluid with jetted fluid from an adjacent nozzle. The portion of the body may form a partition, such as a wall extending at least partially between the sides of the primary channel, a fin positioned within the primary channel that generally radially extends from the centerline of the drilling structure, or an internal channel or feeder that extracts fluid from the annulus at a point of low velocity and reintroduces it at a point of higher velocity proximate the bit face, usually near a nozzle. In addition, portions of the drilling structure are streamlined to further encourage positive, stable flow of fluid and formation cuttings generated from an associated cutting structure.