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公开(公告)号：US09793639B1
公开(公告)日：2017-10-17
申请号：US15422552
申请日：2017-02-02
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R13/40 , H01R13/422 , H01R43/22 , H01R43/18 , H01R13/10
CPC分类号： H01R43/22 , H01R13/4223
摘要： An electrical connector system including a connector having a terminal cavity within. The cavity has a rigid floor with a lock nib extending into the cavity, a first flexible beam extending into a rearward portion of the cavity and a second flexible beam extending into a forward portion. The first and second beams both overlie the floor. The system further includes a terminal having a top surface and a bottom surface defining a rigid lock edge. The terminal is received in the cavity such that the first beam engages a rearward portion of the top surface of the terminal and the second beam engages a forward portion of the top surface, thereby biasing the terminal towards the floor. The lock edge engages the lock nib, thereby preventing the terminal from being inadvertently withdrawn from the terminal receiving cavity. The connector may be formed by an additive manufacturing process.
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2.发明申请公开(公告)号：US20170222368A1
公开(公告)日：2017-08-03
申请号：US15011957
申请日：2016-02-01
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R13/641 , G01N21/95 , G01R31/02 , H01R24/40
CPC分类号： H01R13/641 , G01N21/8803 , G01N21/95 , G01R31/021 , G01R31/026 , G01R31/041 , H01R24/40 , H01R24/545
摘要： A right angled coaxial electrical connector is provided and includes a housing having a first and second opening and a first terminal disposed within the internal cavity that is configured to be connected to a center conductor of a coaxial cable inserted in the first opening. The connector also includes a center contact disposed within the internal cavity, accessible through the second opening, and defining a corresponding second terminal configured to receive a tip of the first terminal. The connector additionally includes a conductive shield surrounding the center contact and disposed within the internal cavity and an insulator intermediate the shield and the center contact. The insulator defines a portal extending from the second opening to the location of the tip of the first terminal when fully seated within the second terminal. Methods of verifying proper assembly of the right angled coaxial electrical connector are also provided.
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公开(公告)号：US09667000B1
公开(公告)日：2017-05-30
申请号：US15177910
申请日：2016-06-09
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R9/05 , H01R24/38 , H01R43/048 , H01R103/00
CPC分类号： H01R24/38 , H01R9/0518 , H01R13/6593 , H01R43/048 , H01R43/16 , H01R2103/00
摘要： A coaxial connector assembly includes an inner contact terminating a center conductor of a coaxial cable, an insulator holding the inner contact, and an outer contact, which surrounds the insulator and the inner contact, terminating a shield braid of the cable. The outer contact is formed into a barrel shape and includes a seam extending along an entire length of the outer contact. The coaxial connector assembly further includes an outer ferrule and a seamless inner ferrule. The seamless inner ferrule has a first ferrule portion with a first diameter and a second ferrule portion with a second diameter that is different from the first diameter. The first ferrule portion surrounds at least a portion of the outer contact. The shield braid is sandwiched between the second ferrule portion and the outer ferrule. A method of manufacturing the coaxial connector assembly is also provided.
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4.发明授权公开(公告)号：US09300085B2
公开(公告)日：2016-03-29
申请号：US14463688
申请日：2014-08-20
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R13/40 , H01R13/639 , H01R13/627 , H01R24/28
CPC分类号： H01R13/639 , H01R13/4223 , H01R13/4364 , H01R13/6275 , H01R24/28
摘要： An electrical connector including a connector body that defines a terminal cavity within the connector body and an electrical terminal at least partially disposed within the terminal cavity. A first cavity wall within the terminal cavity defines a longitudinally oriented wedge feature. A biasing feature within the terminal cavity is configured to urge the wedge feature into intimate contact with surfaces of the terminal, such as those defined by a longitudinally oriented slot, thereby limiting a freedom of motion of the terminal within the terminal cavity. The wedge feature may be defined by the biasing feature or it may be defined by another cavity wall opposite the biasing feature within the terminal cavity.
摘要翻译： 一种电连接器，包括限定连接器主体内的端子空腔的连接器主体和至少部分地设置在端子腔内的电端子。 端子腔内的第一空腔壁限定纵向取向的楔形特征。 端子腔内的偏置特征被构造成促使楔形特征与端子的表面紧密接触，例如由纵向定位的狭槽限定的那些，从而限制端子在端子腔内的运动自由度。 楔形特征可以由偏置特征限定，或者可以由与端子腔内的偏压特征相对的另一空腔壁限定。
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5.发明授权公开(公告)号：US09762001B2
公开(公告)日：2017-09-12
申请号：US15011957
申请日：2016-02-01
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R13/627 , H01R13/641 , H01R24/40 , G01N21/95 , G01R31/02
CPC分类号： H01R13/641 , G01N21/8803 , G01N21/95 , G01R31/021 , G01R31/026 , G01R31/041 , H01R24/40 , H01R24/545
摘要： A right angled coaxial electrical connector is provided and includes a housing having a first and second opening and a first terminal disposed within the internal cavity that is configured to be connected to a center conductor of a coaxial cable inserted in the first opening. The connector also includes a center contact disposed within the internal cavity, accessible through the second opening, and defining a corresponding second terminal configured to receive a tip of the first terminal. The connector additionally includes a conductive shield surrounding the center contact and disposed within the internal cavity and an insulator intermediate the shield and the center contact. The insulator defines a portal extending from the second opening to the location of the tip of the first terminal when fully seated within the second terminal. Methods of verifying proper assembly of the right angled coaxial electrical connector are also provided.
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公开(公告)号：US20190044267A1
公开(公告)日：2019-02-07
申请号：US15724682
申请日：2017-10-04
发明人： Hoi Lui , James M. Rainey , Patrick Joseph Reedy
摘要： A high-current electrical connector includes a female electrical-terminal and a contact-spring. The female electrical-terminal is configured to receive a male electrical-terminal and is formed of a single piece of electrically conductive material. The female electrical-terminal has a first-sidewall and a second-sidewall. The second-sidewall defines a distal-end, a proximal-end, and a medial-zone. The first-sidewall is opposite and parallel to the distal-end of the second-sidewall. The contact-spring is formed of a single piece of electrically conductive material disposed intermediate to the first-sidewall and the second-sidewall. The contact-spring defines a plurality of opposed-pair contact-beams. Each of the opposed-pair contact-beams have a plurality of outer-contact-points and a plurality of inner-contact-points. The plurality of outer-contact-points are in contact with the female electrical-terminal, and the plurality of inner-contact-points contact opposed sides of the male electrical-terminal. Contact is formed between the contact-beam, the female electrical-terminal, and the male electrical-terminal in at least four separate locations.
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公开(公告)号：US09865968B1
公开(公告)日：2018-01-09
申请号：US15414693
申请日：2017-01-25
IPC分类号： H01R3/00 , H01R13/639 , H01R43/18 , H01R13/641
CPC分类号： H01R13/639 , H01R13/501 , H01R13/6272 , H01R13/641 , H01R43/18
摘要： A connector body configured to interconnect with a corresponding mating connector body includes a pair of longitudinal struts that extend from the connector body and are oriented substantially parallel to a mating axis of the connector body. The longitudinal struts each define an enclosed lateral slot having a closed end and a connector position assurance (CPA) device that is interlocked within the lateral slots and moveable from an initial position to a final position along the mating axis after the connector body is coupled to the corresponding mating connector body. The CPA device has a lateral cross bar extending into each of the lateral slots thereby retaining the cross bar in the lateral slots. The CPA device and the connector body are integrally formed by an additive manufacturing process.
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公开(公告)号：US09350116B1
公开(公告)日：2016-05-24
申请号：US14735406
申请日：2015-06-10
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R13/627 , H01R13/633 , H01R24/60 , H01R107/00
CPC分类号： H01R13/633 , H01R13/6272 , H01R13/6273 , H01R13/639 , H01R24/60 , H01R24/62 , H01R2107/00
摘要： A connector system includes a first connector body defining a channel between a longitudinally-oriented fixed wall and a longitudinally-oriented flexible beam. The flexible beam is located opposite and generally parallel to the fixed wall when in a relaxed state. A distal surface of the flexible beam defines a first protrusion having a first inclined surface. A second connector body defines a cavity configured to receive the first connector body. A mesial surface inside the cavity defines a second protrusion having a second inclined surface configured to engage the first inclined surface of the flexible beam when the connector bodies are mated. A member inserted into the channel causes the flexible beam to flex laterally and move the first inclined surface with respect to the second inclined surface sufficient to generate a longitudinal force between the first and second inclined surfaces and thus between the first and second connector bodies.
摘要翻译： 连接器系统包括第一连接器主体，其限定纵向定向的固定壁和纵向定向的柔性梁之间的通道。 当处于松弛状态时，柔性梁相对于并且大致平行于固定壁。 柔性梁的远侧表面限定具有第一倾斜表面的第一突起。 第二连接器主体限定被配置为接收第一连接器主体的空腔。 空腔内的中间表面限定了具有第二倾斜表面的第二突起，该第二倾斜表面构造成当连接器主体配合时接合柔性梁的第一倾斜表面。 插入通道的构件使得柔性梁横向弯曲并相对于第二倾斜表面移动第一倾斜表面足以在第一和第二倾斜表面之间以及因此在第一和第二连接器主体之间产生纵向力。
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9.发明授权公开(公告)号：US09071016B2
公开(公告)日：2015-06-30
申请号：US14045549
申请日：2013-10-03
发明人： John R. Morello , James M. Rainey
IPC分类号： H01R13/40 , H01R13/627
CPC分类号： H01R13/6272 , H01R13/422
摘要： An electrical connector configured to retain an electrical terminal including a terminal lock nib that projects inward into a terminal cavity from a first cavity wall for retaining the electrical terminal in the connector body and a flexible cantilever beam that projects axially into the terminal cavity from a fixed end of the cantilever beam. The cantilever beam is located opposite the terminal lock nib and is configured to push the terminal against a second cavity wall and into retaining engagement with the terminal lock nib. The connector also includes a support ridge that projects into the terminal cavity and is configured to contact and restrict movement of a free end of the cantilever beam during insertion of the terminal into the terminal cavity. The terminal has a laterally spaced lock surface engageable with the lock nib and is configured to prevent withdrawal of the terminal from the cavity.
摘要翻译： 一种电连接器，其被配置为保持电端子，该电端子包括从第一空腔壁向内突出到端子腔中的端子锁尖，用于将电端子保持在连接器主体中;以及柔性悬臂梁，其从固定的轴向轴向突出到端子腔中 悬臂梁的端部。 悬臂梁位于端子锁定笔尖的对面，并且构造成将端子推靠第二空腔壁并与端子锁定笔尖保持接合。 连接器还包括突出到端子腔中的支撑脊，并且构造成在端子插入端子腔中时接触和限制悬臂梁的自由端的移动。 端子具有可与锁定尖端接合的横向隔开的锁定表面，并且构造成防止端子从腔体中退出。
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公开(公告)号：US09960550B2
公开(公告)日：2018-05-01
申请号：US15218128
申请日：2016-07-25
发明人： Cory R. Ensley , John R. Morello , Michael Jerry Demonica , Matthew L. Penn , James M. Rainey , Geronimo Mauricio De La Torre , Crystal F. Krompegel
IPC分类号： H01R24/38 , H01R13/506 , H01R13/631
CPC分类号： H01R24/38 , H01R13/424 , H01R13/506 , H01R13/631 , H01R13/6456 , H01R24/545
摘要： A coaxial connector assembly is described herein. The coaxial connector assembly includes an inner contact that is configured to terminate a center conductor of a coaxial cable, an insulative inner sleeve holding the inner contact, a tubular outer contact surrounding the inner sleeve and the inner contact, said outer contact configured to terminate a shield braid of the coaxial cable and an insulative cylindrical outer sleeve defining a central cavity extending longitudinally therethrough in which said outer contact is disposed. The cavity has an opening configured to receive a corresponding coaxial connector. A lip on a forward end of the outer sleeve extends into the opening such that a forward edge of the outer contact is not exposed within the opening. The coaxial connector assembly may be configured to meet the FAKRA connector standards.
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