公开(公告)号：US20020070625A1

公开(公告)日：2002-06-13

申请号：US09988742

申请日：2001-11-20

申请人： DENSO CORPORATION

发明人： Masahiro Katoh ,  Yasuyuki Wakahara ,  Masami Niimi

IPC分类号： H02K001/00 ,  H01R039/08

CPC分类号： H01R39/18 ,  H02K13/10

摘要： A rotary electric machine includes a stacked brush, where low-resistance and high-resistance brush layers are disposed at the front and rear end sides in the rotational direction of a commutator, respectively. When the insulation gap between the neighboring segments of a commutator is nullanull and the width of the high-resistance brush layer is nullbnull, nullanull and nullbnull are determined to satisfy a 2nullanullc, d>b, a

摘要翻译： 旋转电机包括分别在换向器的旋转方向上的前端和后端设置有低电阻和高电阻刷层的堆叠电刷。 当换向器的相邻段之间的绝缘间隙为“a”且高电阻刷层的宽度为“b”时，确定“a”和“b”满足 2xa + c，d> b，a

公开(公告)号：US20040180750A1

公开(公告)日：2004-09-16

申请号：US10793846

申请日：2004-03-08

申请人： DENSO CORPORATION

发明人： Masahiro Katoh ,  Kazuo Hirama ,  Hiroshi Kaneda

IPC分类号： F16H003/74 ,  F16H035/10

CPC分类号： F02N15/046 ,  F02N15/063 ,  F02N15/067 ,  F16H1/28 ,  F16H35/10 ,  H02K1/185 ,  H02K5/26 ,  H02K7/116 ,  Y10T74/137

摘要： A center case has a force-receiving wall and a fixed wall, and is rigidly fixed in a starter. A gear-forming section is coaxially arranged with the center case, and has a forcing wall and a movable wall on the side of the center case. A cushion member is elastically received between the force-receiving wall of the center case and the forcing wall of the gear-forming section. The fixed wall of the center case and the movable wall of the gear-forming section are arranged to have a gap, and oppose each other. When an excessive torque works on the gear-forming section via an internal gear, the cushion member absorbs an impact force to move the movable wall by a predetermined distance. In this case, the movable wall contacts the fixed wall so that a compression rate of the cushion member can be restricted.

摘要翻译： 中心壳体具有受力壁和固定壁，并刚性地固定在起动器中。 齿轮形成部分与中心壳体同轴地布置，并且在中心壳体的侧面上具有强制壁和可移动壁。 缓冲构件弹性地容纳在中心壳体的受力壁与齿轮形成部分的迫动壁之间。 中心壳体的固定壁和齿轮形成部分的可动壁被布置成具有间隙并且彼此相对。 当过大的扭矩通过内齿轮在齿轮形成部分上工作时，缓冲构件吸收冲击力以将活动壁移动预定距离。 在这种情况下，可动壁与固定壁接触，从而能够限制缓冲构件的压缩率。

公开(公告)号：US20030041680A1

公开(公告)日：2003-03-06

申请号：US10194009

申请日：2002-07-15

申请人： Denso Corporation

发明人： Tatsuya Saito ,  Masahiro Katoh

IPC分类号： F02N015/06

CPC分类号： F02N15/063 ,  F02N15/046 ,  F02N2250/08 ,  Y10T74/137

摘要： A starter motor for cranking an internal combustion engine includes an electric motor, a planetary gear device for reducing a rotational speed of the electric motor, and a shock-absorbing device that absorbs excessive impact transmitted from the engine to the starter motor. The planetary gear device has an annular member contacting a separating plate that separates the planetary gear device from the electric motor. A depressed portion such as a circular groove is formed on an axial end surface of the annular member. Lubricant retained in the depressed portion lubricates the end surface that rotates relative to the separating plate to absorb the excessive impact transmitted from the engine, and thereby abrasion wear of the end surface is suppressed.

摘要翻译： 用于起动内燃机的起动电动机包括电动机，用于降低电动机的转速的行星齿轮装置，以及吸收从发动机传递到起动电动机的过大冲击的减震装置。 行星齿轮装置具有环形构件，其接触将行星齿轮装置与电动马达分离的分离板。 诸如圆形凹槽的凹陷部分形成在环形构件的轴向端面上。 保持在凹部中的润滑剂润滑相对于分离板旋转的端面，以吸收从发动机传递的过大冲击，从而抑制端面的磨损。

公开(公告)号：US20020014719A1

公开(公告)日：2002-02-07

申请号：US09918826

申请日：2001-08-01

申请人： DENSO CORPORATION

发明人： Masami Niimi ,  Hideki Ichikawa ,  Masahiro Katoh

IPC分类号： B29D031/00

CPC分类号： H01R43/12 ,  H01R39/24 ,  H01R39/26

摘要： In a two-layer brush for a commutator, the plane form projected on a commutator surface is nearly similar to the plane form of the segment. A molding die used in brush fabrication has a lower punch which slides obliquely up and down along a sliding groove provided in the lower die, and an upper punch which can slide obliquely up and down in relation to the lower punch. The pressure applying face of the upper punch is formed nearly level, while the pressure receiving face 9a of the lower punch is inclined by a predetermined angle relative to the pressure applying face of the upper punch. It is, therefore, possible to form a first brush material to a predetermined shape, and to apply a uniformly pressure to the second brush powder, to thereby form a second brush material having nearly fixed thickness.

摘要翻译： 在用于换向器的双层刷中，投影在换向器表面上的平面形状几乎类似于该段的平面形式。 用于刷制造的成型模具具有沿着设置在下模中的滑动槽上下滑动的下冲头，以及可相对于下冲头上下倾斜地滑动的上冲头。 上冲头的加压面形成为几乎水平，而下冲头的受压面9a相对于上冲头的加压面倾斜预定的角度。 因此，可以形成第一刷材料到预定形状，并且对第二刷粉末施加均匀的压力，从而形成具有几乎固定厚度的第二刷材料。

公开(公告)号：US20040074325A1

公开(公告)日：2004-04-22

申请号：US10681349

申请日：2003-10-09

申请人： Denso Corporation

发明人： Mikio Saito ,  Kazuhiro Ando ,  Kiyokazu Haruno ,  Masahiro Katoh

IPC分类号： F02N001/00

CPC分类号： F02N15/067 ,  Y10T74/13 ,  Y10T74/131 ,  Y10T74/132

摘要： A starter for engines uses a leaf spring as a shaft lever for advancing a pinion gear for engagement with a ring gear. The shift lever may be constructed with a plurality of layered leaf springs having respective front ends spaced apart one another to contact a one-way clutch at different positions. The shift lever may include a lever holder which has a low heat conductive member to minimize fatigue of the leaf spring. The leaf spring is initially loaded with a spring force.

摘要翻译： 发动机起动器使用板簧作为轴杆，用于前进小齿轮与环形齿轮啮合。 变速杆可以由多个分层的板簧构成，它们各自的前端彼此间隔开，以便在不同位置接触单向离合器。 变速杆可以包括具有低导热构件的杆保持器，以最小化板簧的疲劳。 板簧最初装有弹簧力。

公开(公告)号：US20030218401A1

公开(公告)日：2003-11-27

申请号：US10406275

申请日：2003-04-04

申请人： Denso Corporation

发明人： Yasuyuki Yoshida ,  Masahiro Katoh ,  Shinji Usami

IPC分类号： H02K013/00

CPC分类号： H02K13/006 ,  H01R39/04 ,  H01R43/06 ,  H02K13/04

摘要： A direct current motor includes a stator generating a magnetic field therein and a rotor having an armature and rotating inside the stator. A commutator for supplying electric current to the armature is connected to the rotor. The commutator is composed of plural commutator segments bonded together with an insulating resin material. Each commutator segment includes an anchor portion formed at a radial inside and a projecting portion extending in an axial direction, and both portions are embedded in the insulating resin. The commutator segments are firmly bonded with the insulating resin, and the bonding strength is increased without enlarging the commutator size.

摘要翻译： 直流电动机包括在其中产生磁场的定子和具有电枢并且在定子内部旋转的转子。 用于向电枢提供电流的换向器连接到转子。 换向器由与绝缘树脂材料结合在一起的多个换向片构成。 每个换向器段包括形成在径向内侧的锚固部分和沿轴向延伸的突出部分，并且两个部分嵌入绝缘树脂中。 换向器片段与绝缘树脂牢固地接合，并且在不扩大换向器尺寸的情况下增加接合强度。

公开(公告)号：US20040231442A1

公开(公告)日：2004-11-25

申请号：US10780769

申请日：2004-02-19

申请人： DENSO CORPORATION

发明人： Tatsuya Saito ,  Masahiro Katoh

IPC分类号： F02N011/00

CPC分类号： F02N15/063 ,  F02N15/046 ,  Y10T74/134 ,  Y10T74/137

摘要： A starting apparatus for starting an engine has a drive motor and a reduction gear. The reduction gear includes a shock absorbing member and restricting members. The shock absorbing member is provided to elastically receive a reaction force exerted to an internal gear. The restricting members are provided to restrict a compressed amount of the shock absorbing member by making contact with each other. When bringing into contact with each other, the restricting members make contact at the outside diameter portions thereof. Accordingly, unpleasant noise generated during the operation of the starting apparatus is reduced by the shock absorbing member. Further, the damage to respective parts is reduced.

摘要翻译： 起动发动机的起动装置具有驱动马达和减速齿轮。 减速装置包括减震构件和限制构件。 缓冲构件设置成弹性地接收施加到内齿轮的反作用力。 限制构件被设置成通过彼此接触来限制冲击吸收构件的压缩量。 当彼此接触时，限制构件在其外径部分处接触。 因此，通过冲击吸收构件减少在启动装置的操作期间产生的令人不快的噪音。 此外，减少对各部件的损坏。

公开(公告)号：US20040169573A1

公开(公告)日：2004-09-02

申请号：US10790830

申请日：2004-03-03

申请人： DENSO CORPORATION

发明人： Kazuhiro Andoh ,  Yasuyuki Wakahara ,  Masahiro Katoh ,  Shinji Usami ,  Tetsunori Inoguchi

IPC分类号： H01H067/02

CPC分类号： H01H51/065 ,  H01H50/023 ,  H01H50/443

摘要： In an electromagnetic switch of a starter, a bobbin has two terminal holders on a flange. Each of the terminal holders defines a slot on its end surface and a terminal is press-fitted in the slot in an axial direction of the bobbin. An end of an excitation coil wound around the bobbin is pulled out the bobbin and connected to the terminal. A molded cover provides a through hole and is mounted on the terminal so that the terminal passes through the through hole. A sealing member is press-fitted on the terminal to air-tightly seal the through hole. A rod cover fitted on a rod supporting a movable contact has slits on its cylindrical part in the axial direction. The slits are closed before a distal end of the cylindrical part.

摘要翻译： 在启动器的电磁开关中，线轴在凸缘上具有两个端子座。 每个端子保持器在其端面上形成槽，并且端子沿着线轴的轴向压配合在槽中。 缠绕在线轴上的励磁线圈的一端被拉出线轴并连接到端子。 模制盖提供通孔并安装在端子上，使得端子穿过通孔。 将密封件压配在端子上以气密地密封通孔。 安装在支撑活动触点的杆上的杆盖在其圆柱形部分上沿轴向具有狭缝。 狭缝在圆柱形部件的远端之前被封闭。

公开(公告)号：US20030125113A1

公开(公告)日：2003-07-03

申请号：US10367811

申请日：2003-02-19

申请人： Denso Corporation

发明人： Mikio Saito ,  Masahiro Katoh ,  Yasuyuki Wakahara ,  Kiyokazu Haruno

IPC分类号： F16D007/02

CPC分类号： F02N15/063 ,  F02N15/046 ,  F16D65/12 ,  F16D2065/1312 ,  F16D2069/004 ,  F16F15/1397 ,  F16H35/10 ,  Y10S29/032 ,  Y10T74/132

摘要： A shock absorber for a starter is presented. The shock absorber includes a rotary disk, a stationary disk and a disk spring. The rotary disk is pressed by the disk spring against a stationary disk to generate frictional force when the rotary disk is rotated by an excessive shock thereby absorbing the shock. The rotary disk has a plurality of press-formed rectangular dimples at a surface opposite the stationary disk, and each side of each the rectangular dimple inclines to a direction of rolling of the raw material of the rotary disk.

公开(公告)号：US20030079340A1

公开(公告)日：2003-05-01

申请号：US10345359

申请日：2003-01-16

申请人： Denso Corporation

发明人： Masahiro Katoh ,  Masanori Ohmi

IPC分类号： H01R043/12 ,  H02K015/00

CPC分类号： H01R39/24 ,  H01R43/12 ,  Y10T29/49002 ,  Y10T29/49009 ,  Y10T29/49011 ,  Y10T29/49117 ,  Y10T29/49119 ,  Y10T29/49206 ,  Y10T29/49211

摘要： A brush of a rotary electric machine includes a brush element and a pigtail. The brush element includes a high-conduction member extending in the longitudinal direction and a low-conduction member bonded to a side of the high-conduction member. The low-conduction member is a thin layer extending in the longitudinal direction from the contact surface to the middle of the length of the brush element. The wire end is embedded in the high conduction member on the side of the low-conduction member remote from the contact surface.

摘要翻译： 旋转电机的刷子包括刷子元件和尾纤。 电刷元件包括沿纵向方向延伸的高导电构件和接合到高导电构件侧的低导电构件。 低导电构件是从刷子元件的接触表面延伸到中间的从纵向延伸的薄层。 导线端部嵌入低导电部件远离接触面的一侧的高导电部件。