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公开(公告)号:US20220176450A1
公开(公告)日:2022-06-09
申请号:US17681142
申请日:2022-02-25
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Narender Shankar Lakshman , Thomas Samuel BOWDEN, JR. , John Russell BUCKNELL , Ross Harrison BYERS , Broc William TenHOUTEN , Antonio Bernerd MARTINEZ , Muhammad Faizan ZAFAR , Richard Winston HOYLE , Chukwubuikem Marcel OKOLI
IPC: B22F10/20 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B23K26/342 , B23K26/142 , B23K26/14 , B22F3/24 , B33Y40/00 , B33Y50/00 , G06F30/00
Abstract: Techniques for optimizing powder hole removal are disclosed. In one aspect, an apparatus for inserting powder removal features may identify what powder removal features are optimal for a given AM component, as well as the optimal location and physical characteristics of these features. The features are automatedly added to the component, and an FEA test is run. In the event of failure, the offending feature is removed and the process is repeated. If successful then the loose powder may be removed in a post-processing step following AM.
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公开(公告)号:US20180311732A1
公开(公告)日:2018-11-01
申请号:US15582409
申请日:2017-04-28
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Eahab Nagi EL NAGA , John Russell BUCKNELL , Chor Yen YAP , Broc William TenHOUTEN , Antonio Bernerd MARTINEZ
IPC: B22F3/105 , B33Y10/00 , B33Y30/00 , B29C67/00 , B22F3/16 , B22F3/18 , B22F3/02 , B22F3/10 , B23K26/342 , B23K26/142 , B23K26/70 , B33Y50/02
Abstract: Systems and methods of support structures in powder-bed fusion (PBF) are provided. Support structures can be formed of bound powder, which can be, for example, compacted powder, compacted and sintered powder, powder with a binding agent applied, etc. Support structures can be formed of non-powder support material, such as a foam. Support structures can be formed to include resonant structures that can be removed by applying a resonance frequency. Support structures can be formed to include structures configured to melt when electrical current is applied for easy removal.
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公开(公告)号:US20230080324A1
公开(公告)日:2023-03-16
申请号:US17992653
申请日:2022-11-22
Applicant: Divergent Technologies, Inc.
Inventor: Kevin Robert CZINGER , Antonio Bernerd MARTINEZ , Broc William TENHOUTEN , Chukwubuikem Marcel OKOLI , Eli ROGERS
Abstract: One aspect is an apparatus including a plurality of additively manufactured components each having an adhesive injection channel. The components are connected together such that adhesive injection channels are aligned to form an adhesive path that allows adhesive flow between the components. Another aspect is an apparatus, including an additively manufactured component having an adhesive injection channel and an adhesive flow mechanism comprising at least one of an adhesive side end effector or a vacuum side end effector, the adhesive flow mechanism configured to provide adhesive to the adhesive injection channels.
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公开(公告)号:US20220066426A1
公开(公告)日:2022-03-03
申请号:US17342926
申请日:2021-06-09
Applicant: Divergent Technologies, Inc.
Inventor: Kevin Robert CZINGER , Michael Thomas KENWORTHY , Lukas Philip CZINGER , Jinbo CHEN , Antonio Bernerd MARTINEZ , Matthew Cooper KELLER , Alex James HAMADE
IPC: G05B19/418
Abstract: Adaptable manufacturing systems, methods, and apparatuses are disclosed. An apparatus for manufacturing a product in accordance with the present disclosure may include a design apparatus, an assembly apparatus, and a control apparatus, coupled to the design apparatus and the assembly apparatus. The control apparatus receives input information from the design apparatus and the assembly apparatus. The control apparatus provides output information for altering at least one parameter used by at least one of the design apparatus and the assembly apparatus in the manufacture of the product.
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公开(公告)号:US20200056645A1
公开(公告)日:2020-02-20
申请号:US16662666
申请日:2019-10-24
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Kevin Robert CZINGER , Broc William TenHOUTEN , John Russell BUCKNELL , Antonio Bernerd MARTINEZ , Eahab Nagi EL NAGA , William Bradley BALZER , Zachary Meyer OMOHUNDRO , Praveen Varma PENMETSA , Matthew Michael O'BRIEN , John Franklin DUNHAM
Abstract: Connections between nodes and tubes are provided. An apparatus can include additively manufactured first and second nodes, a tube, and an interconnect connecting the tube to the first and second nodes. An apparatus can include a node having an end portion with inner and outer concentric portions forming an annular gap therebetween, and a tube having an end portion extending into the gap.
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公开(公告)号:US20180311733A1
公开(公告)日:2018-11-01
申请号:US15725136
申请日:2017-10-04
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Muhammad Faizan ZAFAR , Broc William TenHOUTEN , Antonio Bernerd MARTINEZ , Keith Allen FLEMING , John Russell BUCKNELL
IPC: B22F3/105 , B22F3/10 , B23K26/142 , B23K26/342 , B23K26/70 , B22F3/18 , B22F3/16 , B22F3/02
Abstract: Systems and methods of support structures in powder-bed fusion (PBF) are provided. Support structures can be formed of bound powder, which can be, for example, compacted powder, compacted and sintered powder, powder with a binding agent applied, etc. Support structures can be formed of non-powder support material, such as a foam. Support structures can be formed to include inductive components that can be used to facilitate removal of the support structures in the presence of an external magnetic field. Additionally, support structures can be formed to break when a fluid, such as air or water, creates a force and/or pressure at a connection point interface.
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公开(公告)号:US20220081045A1
公开(公告)日:2022-03-17
申请号:US17536722
申请日:2021-11-29
Applicant: Divergent Technologies, Inc.
Inventor: Chukwubuikem Marcel OKOLI , David Brian TENHOUTEN , Antonio Bernerd MARTINEZ , Muhammad Faizan ZAFAR , William David KREIG , Kevin Robert CZINGER , Broc William TENHOUTEN
Abstract: An additively manufactured node is disclosed. A node is an additively manufactured (AM) structure that includes a feature, e.g., a socket, a channel, etc., for accepting another structure, e.g., a tube, a panel, etc. The node can include a node surface of a receptacle extending into the node. The receptacle can receive a structure, and a seal interface on the node surface can seat a seal member between the node surface and the structure to create an adhesive region between the node and the structure, the adhesive region being bounded by the node surface, the structure, and the seal member. The node can also include two channels connecting an exterior surface of the node to the adhesive region. In this way, adhesive can be injected into the adhesive region between the node and the structure, and the adhesive can be contained by the seal member.
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8.
公开(公告)号:US20210187785A1
公开(公告)日:2021-06-24
申请号:US17171867
申请日:2021-02-09
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Kevin Robert CZINGER , Broc William TenHOUTEN , Stuart Paul MACEY , David Charles O'CONNELL , Jon Paul GUNNER , Antonio Bernerd MARTINEZ , Narender Shankar LAKSHMAN
IPC: B28B1/00 , B23K26/342 , B23K26/38 , B33Y80/00 , B23K26/40 , B23K26/00 , B22F5/10 , G06F30/15 , B22F10/20 , B22F10/00 , B29C64/124 , B29C64/153 , B22F3/00 , B62D27/02
Abstract: Some embodiments of the present disclosure relate to an additively manufactured transport structure. The transport structure includes cavities into which components that use an external interface are inserted. A plurality of components are assembled and integrated into the vehicle. In an embodiment, the components and frame are modular, enabling reparability and replacement of single parts in the event of isolated failures.
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公开(公告)号:US20190079492A1
公开(公告)日:2019-03-14
申请号:US15705123
申请日:2017-09-14
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Thomas Samuel BOWDEN, JR. , Muhammad Faizan ZAFAR , Ross Harrison BYERS , Narender Shankar LAKSHMAN , Broc William TenHOUTEN , Richard Winston HOYLE , Antonio Bernerd MARTINEZ
IPC: G05B19/4099 , B33Y50/02 , B33Y80/00
Abstract: Apparatus and methods for additively manufacturing lattice structures are disclosed herein. Lattice structures are analyzed and automatedly generated with respect to surface proximity. A lattice structure is varied by changing lattice element variables including lattice density. An automated approach using CAD algorithms or programs can generate data for lattice structures based on design variables including volume, surface, angle, and position.
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10.
公开(公告)号:US20190076925A1
公开(公告)日:2019-03-14
申请号:US15702543
申请日:2017-09-12
Applicant: DIVERGENT TECHNOLOGIES, INC.
Inventor: Narender Shankar LAKSHMAN , Thomas Samuel BOWDEN, JR. , John Russell BUCKNELL , Ross Harrison BYERS , Broc William TenHOUTEN , Antonio Bernerd MARTINEZ , Muhammad Faizan ZAFAR , Richard Winston HOYLE , Chukwubuikem Marcel OKOLI
IPC: B22F3/105 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B23K26/342 , B23K26/142 , B23K26/14
Abstract: Techniques for optimizing powder hole removal are disclosed. In one aspect, an apparatus for inserting powder removal features may identify what powder removal features are optimal for a given AM component, as well as the optimal location and physical characteristics of these features. The features are automatedly added to the component, and an FEA test is run. In the event of failure, the offending feature is removed and the process is repeated. If successful then the loose powder may be removed in a post-processing step following AM.
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