公开(公告)号：US10428250B2

公开(公告)日：2019-10-01

申请号：US15431662

申请日：2017-02-13

Applicant: DSM IP ASSETS B.V.

Inventor： Michel Poul Tichelaar ,  Cornelis Eme Koning ,  Jan Henderikus Udding ,  Wilhelmina Westerhof ,  Chris Reutelingsperger ,  Adriaan Hofland

IPC: C08L67/00 ,  C09J167/02 ,  D06N7/00 ,  B32B5/26 ,  B32B7/12 ,  D05C17/02 ,  B32B5/02 ,  B32B37/06 ,  B32B37/12 ,  C08G63/183 ,  C09J5/06 ,  C09J7/35

Abstract: The present invention pertains to a method for manufacturing a laminated textile product comprising providing a first intermediate product comprising a primary backing having a front surface and a back surface, and yarns stitched into the primary backing, the yarns extending from the front surface of the backing material, feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing, wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface, providing a dimensionally stable carrier sheet or secondary backing, and connecting the second intermediate product to the carrier sheet by providing a hot melt adhesive between the calendered surface and the sheet, and pressing the sheet to the second intermediate product to form the textile product.

公开(公告)号：US10889932B2

公开(公告)日：2021-01-12

申请号：US15549461

申请日：2016-02-08

Applicant: DSM IP ASSETS B.V.

Inventor： Chris Reutelingsperger

IPC: D05C17/02 ,  D06N7/00 ,  B32B37/00 ,  B32B37/20 ,  B32B37/12 ,  B32B38/00 ,  B32B5/02 ,  B32B5/06 ,  B32B5/26 ,  D04H1/498 ,  B32B7/12 ,  D04H11/08 ,  D03D15/00

Abstract: The invention pertains to a method for manufacturing a textile product comprising providing a first sheet having a front surface and a back surface, covering the back surface of the sheet with a porous layer having a porosity of 50% to 99%, the layer comprising a thermoplastic material, forming a pile on the front surface of first sheet by stitching one or more yarns through the first sheet, the one or more yarns having a free end that forms the said pile and a locked end that extends into the porous layer, thereby forming an intermediate product, processing the intermediate product by feeding this product along a body having a heated surface, the porous layer being pressed against the said heated surface, to melt at least a fraction of the thermoplastic material, cooling the molten fraction of the thermoplastic, thereby connecting the locked end of the one or more yarns to the first sheet, and optionally connecting a second sheet to the processed intermediate product, using an adhesive applied between the processed surface of the intermediate product and the second sheet. The invention also pertains to a primary backing for use in this method and to a method for manufacturing this primary backing.

公开(公告)号：US10808354B2

公开(公告)日：2020-10-20

申请号：US15770544

申请日：2016-11-04

Applicant: DSM IP Assets B.V.

Inventor： Chris Reutelingsperger

IPC: D06N7/00 ,  B32B5/02 ,  B32B5/26 ,  B32B7/12 ,  B32B37/12 ,  B32B37/20 ,  B32B38/00 ,  D05C15/04 ,  D06H3/08

Abstract: The invention pertains to a method to manufacture a textile product comprising a first sheet having polymer yarns fastened to this sheet to form a pile thereon, the method comprising providing the sheet, stitching the polymer yarns through the sheet to form the pile on a first surface of the sheet and loops of the yarns at a second surface of the sheet, heating the second surface of the sheet to at least partly melt the loops of the yarns to fasten the yarns to the sheet, wherein the method comprises measuring a roughness of the second surface with the at least partly molten loops of the yarns thereon, after the at least partly molten loops have solidified and, if the roughness differs from a predetermined surface roughness, adapting the method to manufacture the textile product, in order to obtain a second surface roughness that differs from the measured surface roughness. The invention also pertains to a device for applying this method.

公开(公告)号：US11084267B2

公开(公告)日：2021-08-10

申请号：US16312584

申请日：2017-06-26

Applicant: DSM IP Assets B.V.

Inventor： Michel Poul Tichelaar ,  Chris Reutelingsperger

IPC: B32B37/12 ,  D05C17/02 ,  D06N7/00 ,  B32B7/14 ,  B32B37/06

Abstract: The present invention pertains to a method to produce a laminated textile product, the product comprising a primary carrier sheet with yarns that form a pile on the front surface thereof, and a secondary carrier sheet adhered to the back surface of the primary carrier sheet, the method comprising providing a lick roller having a mass of molten polymer adhesive at its outer circumference, transporting the primary carrier sheet along the lick roller while its back surface is in contact with the outer circumference of the roller at a contact site, thereby transferring a layer of adhesive to the back surface of the primary carrier sheet, and bringing the secondary sheet in contact with the layer of adhesive to adhere the secondary sheet to the back surface of the primary carrier sheet to produce the laminated textile product, wherein downstream of the contact site between the primary carrier sheet and the lick roller, before the secondary sheet is contacted with the layer of adhesive, cobwebbing of the adhesive between the primary carrier sheet and the lick roller is induced.

公开(公告)号：US11060006B2

公开(公告)日：2021-07-13

申请号：US16543497

申请日：2019-08-16

Applicant: DSM IP ASSETS B.V.

Inventor： Michel Poul Tichelaar ,  Cornelis Eme Koning ,  Jan Henderikus Udding ,  Wilhelmina Westerhof ,  Chris Reutelingsperger ,  Adriaan Hofland

IPC: C09J167/02 ,  D06N7/00 ,  C09J7/35 ,  B32B5/26 ,  B32B7/12 ,  D05C17/02 ,  B32B5/02 ,  B32B37/06 ,  B32B37/12 ,  C08G63/183 ,  C09J5/06

Abstract: The present invention pertains to a method for manufacturing a laminated textile product comprising providing a first intermediate product comprising a primary backing having a front surface and a back surface, and yarns stitched into the primary backing, the yarns extending from the front surface of the backing material, feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing, wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface, providing a dimensionally stable carrier sheet or secondary backing, and connecting the second intermediate product to the carrier sheet by providing a hot melt adhesive between the calendered surface and the sheet, and pressing the sheet to the second intermediate product to form the textile product.

公开(公告)号：US10815614B2

公开(公告)日：2020-10-27

申请号：US15770263

申请日：2016-11-04

Applicant: DSM IP Assets B.V.

Inventor： Chris Reutelingsperger ,  Reinard Jozef Maria Steeman ,  Wilhelmus Theodorus Maria Van Roij

IPC: B29C65/00 ,  B29C65/20 ,  B29C65/78 ,  D06N7/00 ,  B32B37/00 ,  B32B5/02 ,  B32B37/04 ,  B32B37/06 ,  B32B38/00 ,  B32B38/18 ,  D04H5/12 ,  D05C15/12 ,  D04H11/00 ,  D05C17/02 ,  B29L31/00

Abstract: The present invention pertains to a method to manufacture a textile product comprising a first sheet having a width and a length, and polymer yarns fastened to this sheet to form a pile thereon, the method comprising providing the sheet, stitching the polymer yarns through the sheet to form the pile on a first surface of the sheet and loops of the yarns at a second surface of the sheet, transporting the sheet in a direction parallel to its length along a heating element, the heating element being directed to the second surface of the sheet, heating the second surface with the heating element to at least partly melt the loops of the yarns to fasten the yarns to the sheet, wherein the method comprises transporting the sheet in contact with the heating element, wherein the heating element is a stationary rigid plate-like element having a width corresponding to the width of the sheet, and a length that extends parallel to the length of the sheet, the plate being curved in its length direction, wherein the outer circumference of the plate is contacted with the sheet. The invention also pertains to a method to use a textile product obtained with the new method and a device for applying the said method.