Abstract:
An apparatus for one of direct and indirect application of a coating medium onto a traveling fiber material web includes at least one doctor element for application and/or metering of the coating medium. At least one doctor element is formed of a carbon fiber material.
Abstract:
A method of manufacturing a suction roll shell for use in a paper-making machine utilizes a mandrel with a length and a cross-sectional area corresponding to the shell. The mandrel has a plurality of generally radially extending holes. A plurality of pins are placed in the holes, with each pin extending radially outward from the shell a distance greater than a desired thickness of the shell. At least one elongate fiber is wound around the mandrel to form the shell with the desired thickness. The pins are removed from the mandrel and the shell.
Abstract:
This invention is directed to a paper-making machine utilizing rotating cylinders, especially dryer cylinders, with a drying felt intertwined about the dryer cylinders to compress the wet paper against the dryer cylinders as the wet paper travels therealong. A threading doctor assembly with a blowpipe air nozzle blowing system is associated with each dryer cylinder. When air is flowing into the blowpipe blowing system, the leading tail of the wet paper is directed from the preceding dryer cylinder to the next. A proximity sensor associated with each threading doctor assembly is in communication with a controller and is positioned to determine if the wet paper is within a detection area. Air valves or solenoids coupled between an air supply system and the blowpipes are also coupled to the controller. As the leading tail of the paper is detected by a proximity sensor to be within the detection area, the next several solenoids associated with the next several threading doctors in the paper advance direction are activated. As well, solenoids associated with the blowpipes of the threading doctors that are more than two or three behind the proximity sensor, relative to the paper advance direction are deactivated. Such sequencing of blowpipes as the leading tail advances through the system reduces the air supply pressure necessary for the system.
Abstract:
A dilution control device interconnects a tapered header with a turbulence generator in a paper-making machine. The turbulence generator includes a substantially planar inlet surface and a plurality of fluid passages, with each fluid passage having an inlet at the inlet surface. The tapered header includes a header plate with a plurality of outlets therein, with each outlet being associated with at least one inlet of the turbulence generator. A dilution module block is positioned between and interconnects the header plate with the inlet surface of the turbulence generator. The dilution module block includes a plurality of through holes and a plurality of feed channels. Each through hole interconnects an outlet of the tapered header with at least one inlet of the turbulence generator. Each feed channel is in fluid communication with at least one through hole and is configured for transporting dilution water to a corresponding through hole. A plurality of inserts are disposed within corresponding ones of the through holes. Each insert includes a primary opening and a side entry hole. The primary opening interconnects an outlet of the tapered header with a corresponding inlet of the turbulence generator. The side entry hole interconnects the primary opening with a corresponding feed channel.
Abstract:
A headbox for a paper-making machine includes an inlet for receiving a fiber suspension and an outlet for discharging the fiber suspension. The headbox has a plurality of walls including an apron and a pair of side plates. The side plates are disposed at opposite ends of the headbox. The apron is comprised of steel. A beam extends between the side plates and includes opposite ends. Each end is disposed a predetermined distance from a respective side plate when at an ambient temperature (approximately 70.degree. F.). The beam is comprised of steel. A slice lip is carried by the beam. The slice lip is positioned at the outlet and includes a working edge defining an outlet gap with the apron. The slice lip has a pair of longitudinal ends, with each longitudinal end being disposed a predetermined distance from a respective side plate when at the ambient temperature. Each longitudinal end includes a slot extending from and substantially orthogonal to the edge. The slice lip consists essentially of titanium. A pair of seals are disposed in respective ones of the slots and seal between a respective longitudinal end of the slice lip and a respective side plate. Each seal is comprised of a non-woven, porous material.
Abstract:
A dryer group for drying a paper web moving in a running direction through a paper-making machine includes and upper tier and a lower tier. The upper tier and lower tier each include a plurality of rotatable cylinders for carrying the paper web. Each of the cylinders has an inner chamber. The plurality of cylinders for the upper tier and the lower tier each include at least two drying cylinders and at least one cooling cylinder. The at least one cooling cylinder is disposed downstream from the at least two drying cylinders, relative to the running direction of the paper web. The upper tier and lower tier also each include a plurality of carrier rolls, with each carrier roll being disposed adjacent to a pair of corresponding cylinders. An upper felt and lower felt are alternately carried by each of the cylinders and each of the carrier rolls of the upper and lower tiers, respectively. A steam generating device is fluidly connected with the inner chamber of each drying cylinder of the upper and lower tiers, and a cooling fluid generating device is fluidly connected with the inner chamber of each cooling cylinder of the upper and lower tiers.
Abstract:
The invention is directed to a paper machine including a headbox having an inlet and an outlet. A fluid conduit is connected to the inlet of the headbox. A sensor is disposed in communication with an interior of the headbox. The sensor senses a pressure of the fiber suspension within the headbox and provides a signal corresponding thereto. A first pump is connected to the fluid conduit and supplies a fiber suspension to the headbox through the fluid conduit. A second pump is connected to the fluid conduit between the first pump and the headbox, and further is connected to the sensor. The second pump is a substantially pulseless pump, and transports the fiber suspension away from the fluid conduit, dependent upon the sensed signal.
Abstract:
A metering device for use in a coating apparatus for coating a moving web running over a backing member wherein the metering device includes a metering blade having an edge disposed in close proximity to the web and a profiling device for selectively changing the profile of the blade edge. The profile bar is joined to a plurality of adjustment actuators by bar limiter elements that are mechanically interlocked such that the movement of each limiter element relative to an adjacent limiter element in the direction of bar deformation is limited to a maximum distance. The edges of adjacent limiter elements are provided with interfitted projections and slots with sufficient clearance to permit only limited relative movement of adjacent limiter elements.
Abstract:
A cross beam in a papermaking machine frame, having a specific overall length is composed of three nested beam elements, namely an outer beam element, a middle beam element and an inner beam element. The middle beam element is at its one end rigidly connected with the outer beam element and on its other end with the inner beam element. The material of the middle beam element, for instance aluminum, has approximately twice the coefficient of thermal expansion as compared to the material of the other beam elements, for instance steel. Therefore, the overall length of the beam remains essentially unchanged if a temperature change entails a length change of the beam elements.
Abstract:
A headbox for a paper machine, with a main chamber through the lower part of which flows fiber suspension in the longitudinal machine direction. The main chamber has on the upstream end a first perforated roll and a machine-wide feed channel as well as on the downstream end a second perforated roll and a machine-wide nozzle type outlet channel. Provided between the perforated rolls is a vertical partition which is vertically adjustable, creating between the bottom of the main chamber and the partition a machine-wide channel section which is variable in its height. The downstream outside surface of the partition has a plurality of abutted curved surfaces, in a fashion such that the clearance of the channel section increases in the direction of flow.