公开(公告)号：US11600864B2

公开(公告)日：2023-03-07

申请号：US17556152

申请日：2021-12-20

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC: H01M10/0585 ,  H01M50/40 ,  H01M50/531

Abstract: A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length Lc of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US12206106B2

公开(公告)日：2025-01-21

申请号：US17674133

申请日：2022-02-17

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen ,  Jonathan C. Doan ,  Michael J. Armstrong ,  Anthony Calcaterra ,  Benjamin L. Cardozo ,  Joshua David Winans ,  Neelam Singh ,  Jeffrey Glenn Buck ,  Thomas John Schuerlein ,  Kim Lester Fortunati ,  Neal Sarswat

IPC: H01M4/525 ,  H01M4/02 ,  H01M4/134 ,  H01M4/38 ,  H01M4/48 ,  H01M4/66 ,  H01M10/04 ,  H01M10/0525 ,  H01M10/054 ,  H01M10/0565 ,  H01M10/0585 ,  H01M50/103 ,  H01M50/46 ,  H01M50/54

Abstract: Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.

公开(公告)号：US11264680B2

公开(公告)日：2022-03-01

申请号：US16763110

申请日：2018-11-15

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen ,  Jonathan C. Doan ,  Michael J. Armstrong ,  Anthony Calcaterra ,  Benjamin L. Cardozo ,  Joshua David Winans ,  Neelam Singh ,  Jeffrey Glenn Buck ,  Thomas John Schuerlein ,  Kim Lester Fortunati ,  Neal Sarswat

IPC: H01M50/54 ,  H01M4/134 ,  H01M4/38 ,  H01M4/48 ,  H01M4/525 ,  H01M4/66 ,  H01M10/0525 ,  H01M10/0565 ,  H01M10/04 ,  H01M10/054 ,  H01M10/0585 ,  H01M50/46 ,  H01M50/103 ,  H01M4/02

Abstract: Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.

公开(公告)号：US10256507B1

公开(公告)日：2019-04-09

申请号：US15889396

申请日：2018-02-06

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC: H01M10/0585

Abstract: A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length Lc of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US20250046812A1

公开(公告)日：2025-02-06

申请号：US18794707

申请日：2024-08-05

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen ,  Jonathan C. Doan ,  Michael J. Armstrong ,  Anthony Calcaterra ,  Benjamin L. Cardozo ,  Joshua David Winans ,  Neelam Singh ,  Jeffrey Glenn Buck ,  Thomas John Schuerlein ,  Kim Lester Fortunati ,  Neal Sarswat

IPC: H01M4/525 ,  H01M4/02 ,  H01M4/134 ,  H01M4/38 ,  H01M4/48 ,  H01M4/66 ,  H01M10/04 ,  H01M10/0525 ,  H01M10/054 ,  H01M10/0565 ,  H01M10/0585 ,  H01M50/103 ,  H01M50/46 ,  H01M50/54

Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.

公开(公告)号：US11205803B2

公开(公告)日：2021-12-21

申请号：US16257216

申请日：2019-01-25

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC: H01M10/0585 ,  H01M50/531 ,  H01M50/40

Abstract: A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length Lc of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US20250046879A1

公开(公告)日：2025-02-06

申请号：US18802173

申请日：2024-08-13

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC: H01M10/0585 ,  H01M50/40 ,  H01M50/491 ,  H01M50/497 ,  H01M50/531 ,  H01M50/54

Abstract: A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length Lc of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US12095040B2

公开(公告)日：2024-09-17

申请号：US18106689

申请日：2023-02-07

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen

IPC: H01M10/0585 ,  H01M50/40 ,  H01M50/491 ,  H01M50/497 ,  H01M50/531 ,  H01M50/54

CPC classification number: H01M10/0585 ,  H01M50/40 ,  H01M50/491 ,  H01M50/531 ,  H01M50/497 ,  H01M50/54

Abstract: A secondary battery for cycling between a charged and a discharged state, wherein a 2D map of the median vertical position of the first opposing vertical end surface of the electrode active material in the X-Z plane, along the length LE of the electrode active material layer, traces a first vertical end surface plot, EVP1, a 2D map of the median vertical position of the first opposing vertical end surface of the counter-electrode active material layer in the X-Z plane, along the length LC of the counter-electrode active material layer, traces a first vertical end surface plot, CEVP1, wherein for at least 60% of the length LC of the first counter-electrode active material layer (i) the absolute value of a separation distance, SZ1, between the plots EVP1 and CEVP1 measured in the vertical direction is 1000 μm≥|SZ1|≥5 μm.

公开(公告)号：US12087947B2

公开(公告)日：2024-09-10

申请号：US17471499

申请日：2021-09-10

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen ,  Jonathan C. Doan ,  Michael J. Armstrong ,  Anthony Calcaterra ,  Benjamin L. Cardozo ,  Joshua David Winans ,  Neelam Singh ,  Jeffrey Glenn Buck ,  Thomas John Schuerlein ,  Kim Lester Fortunati ,  Neal Sarswat

IPC: H01M10/0525 ,  H01M4/134 ,  H01M4/38 ,  H01M4/48 ,  H01M4/525 ,  H01M4/66 ,  H01M10/04 ,  H01M10/054 ,  H01M10/0565 ,  H01M10/0585 ,  H01M50/103 ,  H01M50/46 ,  H01M50/54 ,  H01M4/02

CPC classification number: H01M4/525 ,  H01M4/134 ,  H01M4/386 ,  H01M4/483 ,  H01M4/661 ,  H01M4/669 ,  H01M10/0436 ,  H01M10/0525 ,  H01M10/054 ,  H01M10/0565 ,  H01M10/0585 ,  H01M50/103 ,  H01M50/46 ,  H01M50/54 ,  H01M2004/027 ,  H01M2004/028

Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.

公开(公告)号：US11128020B2

公开(公告)日：2021-09-21

申请号：US16763078

申请日：2018-11-15

Applicant: Enovix Corporation

Inventor： Robert S. Busacca ,  Ashok Lahiri ,  Murali Ramasubramanian ,  Bruno A. Valdes ,  Gardner Cameron Dales ,  Christopher J. Spindt ,  Geoffrey Matthew Ho ,  Harrold J. Rust, III ,  James D. Wilcox ,  John F. Varni ,  Kim Han Lee ,  Nirav S. Shah ,  Richard J. Contreras ,  Lynn Van Erden ,  Ken S. Matsubayashi ,  Jeremie J. Dalton ,  Jason Newton Howard ,  Robert Keith Rosen ,  Jonathan C. Doan ,  Michael J. Armstrong ,  Anthony Calcaterra ,  Benjamin L. Cardozo ,  Joshua David Winans ,  Neelam Singh ,  Jeffrey Glenn Buck ,  Thomas John Schuerlein ,  Kim Lester Fortunati ,  Neal Sarswat

IPC: H01M10/0585 ,  H01M2/02 ,  H01M2/26 ,  H01M10/04 ,  H01M10/0525 ,  H01M10/054 ,  H01M50/54 ,  H01M4/134 ,  H01M4/38 ,  H01M4/48 ,  H01M4/525 ,  H01M4/66 ,  H01M10/0565 ,  H01M50/46 ,  H01M50/103 ,  H01M4/02

Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.