摘要:
A method of manufacturing a composite fastener material, the composite fastener material, and products derived from the composite fastener material. The method includes providing two longitudinally continuous sheets of material, positioning the two sheets to form a longitudinal, continuous interface between the two sheets, joining the two sheets by introducing one or more molten plastic resins in at least one lane, one lane of the resin extending across the interface under conditions that cause the resin to bond to the two sheets, molding an array of stems from at least one lane of the resin, the stems extending from an exposed surface of the composite material, and forming engageable heads on the stems to form fastener elements, wherein the two sheets differ from one another by one of material composition, thickness, texture, stretchability, breathability, and compressability.
摘要:
An extensible fluid permeable substrate having at least one direction of extensibility in an X-Y plane is provided with improved retraction to make the composite material suitable for disposable garment applications with minimal application of coalesced elastomeric materials. A pattern of untensioned coalesced elastomeric stripes is applied on an X-Y plane surface of the substrate in low add-on amounts of between about 20% to about 100% of the substrate basis weight to make the composite material. The longitudinal axes of the coalesced elastomeric stripes are oriented substantially along the direction of substrate extensibility and desired retraction of the composite material. By applying the minimal amount of elastomer necessary in an open pattern, the economical composite material also avoids negative by-products of elastic coatings or films such as bad hand, bad drape, loss of fluid transfer or intake ability and lack of breathability. In a particular embodiment the coalesced elastomers are applied as electrospun microfibers yielding a very low add-on rate with fluid permeable coalesced elastomer areas while providing improved retractive properties to the substrate.
摘要:
A thermoplastic elastomer film demonstrates reduced roll blocking capabilities. The film can either be breathable or nonbreathable. The breathable elastic film includes a core layer of a thermoplastic elastomer and a filled semi crystalline predominantly linear polymer and at least one skin layer of a polyethylene or filled polyethylene. The film core layer includes between about 25 and 70 weight percent filler, between about 5 and 30 by weight percent semi-crystalline linear polymer, and between about 15 and 60 by weight elastomer. The nonbreathable film desirable includes a core of 80-98 percent film volume and a skin of 20-2 percent film volume, with the core including both styrenic block copolymers and single site catalyzed polyethylenes and the skin including single site catalyzed polyethylenes and additional amounts of roll blocking prevention agents (antiblock agents).