Attrition Resistant Particulate Catalyst
    3.
    发明申请
    Attrition Resistant Particulate Catalyst 审中-公开
    耐磨颗粒催化剂

    公开(公告)号:US20090124496A1

    公开(公告)日:2009-05-14

    申请号:US11666775

    申请日:2005-11-02

    IPC分类号: B01J21/04

    摘要: A spray dried particulate catalyst comprising a catalytically active component, a carrier and optionally a catalyst promoter, is described. The catalyst has a decrease in average particle diameter following the Shear Test as described herein of 25% or less. The fraction of catalyst particles being less than 10 μm in size, can also be less than 20%. The present invention also provides a method of manufacturing a particulate catalyst material comprising preparing an aqueous slurry, spray drying the aqueous slurry using a spray drier with an inlet temperature of less than 300° C., and calcining the particulate obtained. The invention has found that catalyst strength may be improved by careful manipulation of the spray drying conditions. In particular, it has been found that a catalyst that is spray dried at a relatively low gas inlet temperature, preferably in the range of 200° C. to 250° C., shows advantageous attrition characteristics (in terms of attrition resistance) compared to catalysts prepared by spray drying at higher temperatures.

    摘要翻译: 描述了包含催化活性组分,载体和任选的催化剂促进剂的喷雾干燥的颗粒催化剂。 如本文所述的剪切试验后,催化剂的平均粒径降低了25%以下。 小于10um的催化剂颗粒的分数也可以小于20%。 本发明还提供一种制造颗粒状催化剂材料的方法,包括制备含水浆料,使用入口温度低于300℃的喷雾干燥器喷雾干燥含水浆料,并煅烧所获得的颗粒。 本发明已经发现,通过仔细操作喷雾干燥条件可以提高催化剂强度。 特别地,已经发现在相对较低的气体入口温度下,优选在200℃至250℃的范围内喷雾干燥的催化剂显示出有利的磨损特性(在抗磨损方面)与 通过在较高温度下喷雾干燥制备的催化剂。