Abstract:
An electrified vehicle assembly includes, among other things, a traction battery, and at least one shield extending longitudinally and having a portion that is vertically beneath the traction battery. The shield is removably fastened directly to the traction battery.
Abstract:
A battery assembly includes, among other things, an upper tier tray, an upper battery module supported on the upper tier tray, and a post that supports the upper tier tray. A battery module support method according to another exemplary aspect of the present disclosure includes, among other things, supporting an upper tier tray with a post; and supporting an upper battery module with the upper tier tray.
Abstract:
This disclosure details mounting systems and associated methods for mounting a battery pack to an electrified vehicle. An exemplary electrified vehicle may include a frame, a battery pack, and a mounting system for mounting the battery pack to the frame. The mounting system may include one or more side rails. Each side rail may include a predefined crush initiator configured to plastically deform for absorbing and transferring energy during vehicle impact loading events.
Abstract:
A magnet fastener includes a cup, a magnet received in the cup and a carrier. The carrier receives and holds the cup while the resilient support includes at least one projection that engages the cup and provides a biasing force to prevent rattling or ticking of the cup on the carrier.
Abstract:
A battery pack attachment assembly includes, among other things, a first bracket configured to be secured directly to a vehicle underbody, and a second bracket. The first bracket extends vertically above the first bracket such that the second bracket is spaced from the vehicle underbody when the first bracket is secured directly to the vehicle underbody.
Abstract:
This disclosure details mounting systems and associated methods for mounting a battery pack to an electrified vehicle. An exemplary electrified vehicle may include a frame, a battery pack, and a mounting system for mounting the battery pack to the frame. The mounting system may include one or more side rails. Each side rail may include a predefined crush initiator configured to plastically deform for absorbing and transferring energy during vehicle impact loading events.
Abstract:
A magnet fastener includes a carrier having a unitary body with a base, a magnet support and a resilient shaft extending between the base and the magnet support. The magnet fastener also includes a magnet that is fixed to the magnet support. Advantageously the resilient shaft allows articulation the magnet support and magnet on the base without any ticking or rattling.
Abstract:
A vehicle garment hook assembly for use on a vehicle includes a housing mounted to a trim component on a vehicle, and a garment hook pivotally mounted to the housing and pivotal away from the housing to a use position. The garment hook assembly also includes an access aperture formed in the housing, and a cover movably coupled to the housing to cover the garment hook and access aperture in a closed position and to expose the garment hook and access aperture in an open position.
Abstract:
A structural enclosure includes a pair of aluminum rails with an upper wall and a lower wall spaced apart from the upper wall, a plurality of sleeves extending into and captured within the aluminum rails, and each of the plurality of sleeves having a head with a predefined thickness disposed on an outer surface of the aluminum rails and configured to separate the outer surface of the aluminum rails from a steel vehicle chassis to which the aluminum rails are mounted. The structural enclosure can be an aluminum battery box for an electric vehicle and the aluminum battery box can be mounted to and electrochemically isolated from the steel vehicle chassis.
Abstract:
A battery pack assembly includes, among other things, an enclosure providing an interior area that houses one or more battery arrays, a bracket secured relative to the enclosure, and a bracket fastener having a stem extending longitudinally from a head along a longitudinal axis of the bracket fastener. The head is enlarged radially relative to the stem. The head is captured between the bracket and a surface of the enclosure. A battery pack securing method includes, among other things, securing a bracket relative to an enclosure of a battery pack to capture a head of a bracket fastener between the bracket and a surface of an enclosure. The bracket fastener has a stem that extends longitudinally from the head of the bracket fastener.