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1.发明授权Manufacturing method of laminated magnet film end product with self-bonding layer 有权具有自粘层的层压磁膜最终产品的制造方法公开(公告)号：US09266311B2
公开(公告)日：2016-02-23
申请号：US13091876
申请日：2011-04-21
CPC分类号： B32B37/02 , B32B2307/208 , B32B2309/105 , B32B2311/00 , B82Y25/00
摘要： There is provided the manufacturing method of a laminated magnet film end product, including the steps of: a first step of preparing magnet films, each of the magnet films having a thickness of 40 μm to 300 μm, and having a nanocrystalline structure which is magnetically isotropic; a second step of applying a self-bonding resin composition with film formability on each of the magnet films so as to prepare a plurality of self-bonding magnet films, each being composed of a magnet film and a self-bonding layer; a third step of mechanically processing each of the plurality of the self-bonding magnet films so as to be solid or hollow disc; a fourth step of preparing a laminated magnet film by laminating the plurality of self-bonding magnetic films; a fifth step of melting each self-bonding layer of the laminated magnet film and then cooling and solidifying each self-bonding layer so as to integrally rigidify the laminated magnet film; and a sixth step of magnetizing the rigidified laminated magnet film.
摘要翻译： 提供了层叠磁体膜终端产品的制造方法，包括以下步骤：制备磁体膜的第一步骤，每个磁体膜的厚度为40μm至300μm，并且具有磁性的纳米晶体结构 各向同性; 在每个磁体膜上施加具有成膜性的自粘合树脂组合物以制备多个自磁性膜的第二步骤，每个磁体膜由磁体膜和自粘结层组成; 将所述多个所述自粘合磁体膜中的每一个机械处理成为实心或中空盘的第三步骤; 通过层叠多个自粘合磁膜制备层压磁体膜的第四步骤; 熔融层叠磁体膜的每个自粘合层的第五步骤，然后冷却和固化每个自粘结层，以使层压的磁体膜一体地硬化; 以及使刚性化的层叠磁体膜磁化的第六步骤。
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公开(公告)号：US08269391B2
公开(公告)日：2012-09-18
申请号：US12791467
申请日：2010-06-01
IPC分类号： H02K21/12
CPC分类号： H02K1/2733 , H02K1/02 , H02K21/125
摘要： A micro rotor is disclosed and includes a plurality of circular or annular plate-shaped thick film magnets which each include an isotropic magnet with a thickness t1 having an in-plane remanence Mr of 0.95 T or more and a coercivity HcJ of 400 kA/m or more and a non-magnetic material with a thickness t2 adapted to isolate two adjacent isotropic magnets where the ratio of t1/t2 is eight or more and which are stacked on one another in multiple layers in the rotation axis direction, wherein at least two pole pairs are provided and a mean magnetic path of in-plane direction having a permeance (B/μoH) of five or more achieved by the magnet alone is provided, whereby eddy current is reduced. Also disclosed are a radial gap type brushless DC motor, a PM stepping motor and an electric generator which incorporate the above described micro rotor.
摘要翻译： 公开了一种微型转子，并且包括多个圆形或环形的板状厚膜磁体，它们各自包括厚度为t1的平行磁体，其平面内剩余量Mr为0.95T以上，矫顽力HcJ为400kA / m 以上的厚度为t2的非磁性材料，其适于隔离两个相邻的各向同性磁体，其中t1 / t2的比率为8以上，并且在旋转轴线方向上以多层彼此堆叠，其中至少两个 提供了极对，并且提供了由磁体单独实现的磁导（B /μoH）为五以上的面内方向的平均磁路，由此涡流减小。 还公开了包括上述微转子的径向间隙型无刷直流电动机，PM步进电动机和发电机。
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公开(公告)号：US20050211947A1
公开(公告)日：2005-09-29
申请号：US11066145
申请日：2005-02-25
CPC分类号： H01F1/0578 , C22C1/002 , H01F41/0266
摘要： In a rare earth bonded magnet comprising a mixture of rare earth magnetic powder, thermosetting resin, and lubricant, the lubricant is constituted by amino-acid compound, specifically either N-lauroyl-L-lysine or N-lauroyl-asparaginic acid. The content of the amino-acid compound as lubricant in the mixture is set to range between 0.01 wt % and 1.0 wt % of the magnetic powder. Since the amino-acid compound has a high decomposition point, the resultant magnet after heat-curing treatment has a sufficient mechanical strength. Also, the amino-acid compound is nonhygroscopic, and therefore oxidation resistance and humidity resistance are good enough. Further, since the amino-acid compound produces a small amount of outgas, the resultant magnet can be suitably and reliably used in a hard disk drive which has stringent requirements, especially on outgas.
摘要翻译： 在由稀土类磁性粉末，热固性树脂和润滑剂的混合物构成的稀土类粘结磁体中，润滑剂由氨基酸化合物，特别是N-月桂酰基-L-赖氨酸或N-月桂酰 - 天冬酰胺酸构成。 混合物中作为润滑剂的氨基酸化合物的含量设定为磁粉的0.01重量％〜1.0重量％。 由于氨基酸化合物具有高分解点，所以在热固化处理后的所得磁体具有足够的机械强度。 此外，氨基酸化合物是不吸湿的，因此耐氧化性和耐湿性足够好。 此外，由于氨基酸化合物产生少量的废气，所以可以适当可靠地使用所得到的磁体在具有严格要求的硬盘驱动器中，特别是在废气上。
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公开(公告)号：US07300600B2
公开(公告)日：2007-11-27
申请号：US11066145
申请日：2005-02-25
CPC分类号： H01F1/0578 , C22C1/002 , H01F41/0266
摘要： In a rare earth bonded magnet comprising a mixture of rare earth magnetic powder, thermosetting resin, and lubricant, the lubricant is constituted by amino-acid compound, specifically either N-lauroyl-L-lysine or N-lauroyl-asparaginic acid. The content of the amino-acid compound as lubricant in the mixture is set to range between 0.01 wt % and 1.0 wt % of the magnetic powder. Since the amino-acid compound has a high decomposition point, the resultant magnet after heat-curing treatment has a sufficient mechanical strength. Also, the amino-acid compound is nonhygroscopic, and therefore oxidation resistance and humidity resistance are good enough. Further, since the amino-acid compound produces a small amount of outgas, the resultant magnet can be suitably and reliably used in a hard disk drive which has stringent requirements, especially on outgas.
摘要翻译： 在由稀土类磁性粉末，热固性树脂和润滑剂的混合物构成的稀土类粘结磁体中，润滑剂由氨基酸化合物，特别是N-月桂酰-L-赖氨酸或N-月桂酰 - 天冬酰胺酸构成。 混合物中作为润滑剂的氨基酸化合物的含量设定为磁粉的0.01重量％〜1.0重量％。 由于氨基酸化合物具有高分解点，所以在热固化处理后的所得磁体具有足够的机械强度。 此外，氨基酸化合物是不吸湿的，因此耐氧化性和耐湿性足够好。 此外，由于氨基酸化合物产生少量的废气，所以可以适当可靠地使用所得到的磁体在具有严格要求的硬盘驱动器中，特别是在废气上。
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公开(公告)号：US20100245006A1
公开(公告)日：2010-09-30
申请号：US12726784
申请日：2010-03-18
申请人： Noboru Menjo , Kinji Uchiyama , Yuki Takeda
发明人： Noboru Menjo , Kinji Uchiyama , Yuki Takeda
IPC分类号： H01F7/02
CPC分类号： H01F1/0578 , H01F1/0533 , H01F1/0558 , H01F41/0266
摘要： A rare earth bonded magnet is provided which is produced such that a mixture which comprises: a rare earth magnet powder; a resin binder comprising a thermosetting resin; an organic phosphorus compound; and a coupling agent is compress-molded, heated and cured, wherein the organic phosphorus compound and the coupling agent are represented by the following respective chemical formulas (structural formulas):
摘要翻译： 提供一种稀土粘结磁体，其制造成使得包括稀土类磁体粉末的混合物; 包含热固性树脂的树脂粘合剂; 有机磷化合物; 并且偶联剂被压制，加热和固化，其中有机磷化合物和偶联剂由以下各自的化学式（结构式）表示：
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公开(公告)号：US20090096561A1
公开(公告)日：2009-04-16
申请号：US12078038
申请日：2008-03-26
申请人： Noboru Menjo , Kinji Uchiyama , Yuki Takeda , Osamu Kobayashi
发明人： Noboru Menjo , Kinji Uchiyama , Yuki Takeda , Osamu Kobayashi
CPC分类号： H01F1/0552 , H01F1/0558 , H01F1/0572 , H01F1/0578 , H01F41/0266 , Y10T29/49076
摘要： In order to achieve excellent heat resistance, durability and weatherability for use in an extended range of temperature environments, a rare earth bonded magnet is formed such that a material mixture comprising: a rare earth magnetic powder having a particle diameter ranging from 30 μm to 500 μm; a resin binder constituted by a thermosetting resin; and an organic phosphorous compound, is compression-molded and hardened, wherein the organic phosphorous compound is uniformly dispersed in the resin binder.
摘要翻译： 为了获得在延长的温度环境范围内使用的优异的耐热性，耐久性和耐候性，形成稀土粘结磁体，使得包括：粒径为30μm至500μm的稀土磁性粉末的材料混合物 妈妈 由热固性树脂构成的树脂粘合剂; 和有机磷化合物进行压缩成型和硬化，其中有机磷化合物均匀地分散在树脂粘合剂中。
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公开(公告)号：US08404141B2
公开(公告)日：2013-03-26
申请号：US12726784
申请日：2010-03-18
申请人： Noboru Menjo , Kinji Uchiyama , Yuki Takeda
发明人： Noboru Menjo , Kinji Uchiyama , Yuki Takeda
CPC分类号： H01F1/0578 , H01F1/0533 , H01F1/0558 , H01F41/0266
摘要： A rare earth bonded magnet is provided which is produced such that a mixture which comprises: a rare earth magnet powder; a resin binder comprising a thermosetting resin; an organic phosphorus compound; and a coupling agent is compress-molded, heated and cured, wherein the organic phosphorus compound and the coupling agent are represented by the following respective chemical formulas (structural formulas):
摘要翻译： 提供一种稀土粘结磁体，其制造成使得包括稀土类磁体粉末的混合物; 包含热固性树脂的树脂粘合剂; 有机磷化合物; 并且偶联剂被压制，加热和固化，其中有机磷化合物和偶联剂由以下各自的化学式（结构式）表示：
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