Abstract:
Various embodiments include an adjustable gas distribution assembly for an adjustable plasma spray device. In one embodiment, the assembly includes: a first gas distribution ring including a plurality of openings allowing a gas to pass to an inner diameter thereof, the first gas distribution ring including a mating surface upstream of the plurality of openings; and a positioning ring axially aligned with the gas distribution ring between the first gas distribution ring and an electrically charged outlet of the plasma spray device, wherein the positioning ring includes a mating surface that mates with the mating surface of the first gas distribution ring to form the gas distribution assembly, wherein the mating surface of the positioning ring is sized to mate with a plurality of distinct gas distribution rings including the first gas distribution ring.
Abstract:
Various aspects of the present disclosure relate to a nozzle insert which may be used with a thermal spray gun apparatus. A nozzle insert according to the disclosure may include a body having an outer surface, the outer surface of the body being configured to circumferentially contact and transfer heat to an inner face of a thermal spray gun nozzle of a thermal spray gun. The body of the nozzle insert may be removed from the thermal spray gun nozzle without disassembling the thermal spray gun, and includes an axial passage configured to communicate a plasma discharge from the nozzle insert. A thermal spray gun apparatus and a thermal spray gun system including the nozzle insert are also disclosed.
Abstract:
Various embodiments include an adjustable gas distribution assembly for an adjustable plasma spray device. In one embodiment, the assembly includes: a first gas distribution ring including a plurality of openings allowing a gas to pass to an inner diameter thereof, the first gas distribution ring including a mating surface upstream of the plurality of openings; and a positioning ring axially aligned with the gas distribution ring between the first gas distribution ring and an electrically charged outlet of the plasma spray device, wherein the positioning ring includes a mating surface that mates with the mating surface of the first gas distribution ring to form the gas distribution assembly, wherein the mating surface of the positioning ring is sized to mate with a plurality of distinct gas distribution rings including the first gas distribution ring.
Abstract:
Transportable modular coating systems include a first transportable coating module comprising at least one first removable wall, a second transportable coating module comprising at least one second removable wall, wherein the first and second transportable coating modules are joinable when the first and second removable walls are removed, and a plurality of coating components fixed within the first and second transportable coating modules that combine to create a coating operation. The transportable coating module further includes a transportable control module that comprises a control system that operably connects to the plurality of coating components to operably control the coating operation.
Abstract:
Transportable modular coating systems include a first transportable coating module comprising at least one first removable wall, a second transportable coating module comprising at least one second removable wall, wherein the first and second transportable coating modules are joinable when the first and second removable walls are removed, and a plurality of coating components fixed within the first and second transportable coating modules that combine to create a coating operation. The transportable coating module further includes a transportable control module that comprises a control system that operably connects to the plurality of coating components to operably control the coating operation.
Abstract:
Universal plasma spray extension gun systems and devices for thermal spraying of machine components are disclosed. In one embodiment, a plasma gun extension system includes: a plasma extension arm; an arm connector disposed on the plasma extension arm and configured to connect to an adjustable plasma spray gun apparatus; an arm coupler disposed on the plasma extension arm and configured to connect the plasma extension arm to a robotic arm; and a set of feed conduits disposed on the plasma extension arm between the arm coupler and the arm connector, the set of feed conduits configured to supply a flow to the adjustable plasma spray gun apparatus.
Abstract:
Various aspects of the present disclosure relate to a nozzle insert which may be used with a thermal spray gun apparatus. A nozzle insert according to the disclosure may include a body having an outer surface, the outer surface of the body being configured to circumferentially contact and transfer heat to an inner face of a thermal spray gun nozzle of a thermal spray gun. The body of the nozzle insert may be removed from the thermal spray gun nozzle without disassembling the thermal spray gun, and includes an axial passage configured to communicate a plasma discharge from the nozzle insert. A thermal spray gun apparatus and a thermal spray gun system including the nozzle insert are also disclosed.
Abstract:
Universal plasma spray extension gun systems and devices for thermal spraying of machine components are disclosed. In one embodiment, a plasma gun extension system includes: a plasma extension arm; an arm connector disposed on the plasma extension arm and configured to connect to an adjustable plasma spray gun apparatus; an arm coupler disposed on the plasma extension arm and configured to connect the plasma extension arm to a robotic arm; and a set of feed conduits disposed on the plasma extension arm between the arm coupler and the arm connector, the set of feed conduits configured to supply a flow to the adjustable plasma spray gun apparatus.