Abstract:
A thermo spray gun (10) includes at least one of; at least one removable nozzle tip (20) for spraying a coating material, at least one replaceable nozzle tip (20) for spraying a coating material, and at least one interchangeable nozzle tip (20) for spraying a coating material. A thermo spray gun system (1000) includes a thermal spray gun (10) and at least one mechanism (30/40) at least one of; storing at least one nozzle tip installable on the thermal spray gun and being structured and arranged to install at least one nozzle tip on the thermal spray gun. A method of coating a substrate (S) using a thermo spray gun (10) includes mounting at least one nozzle tip (20) on the thermo spray gun (10) and spraying a coating material with the at least one nozzle tip (20).
Abstract:
A plasma processing apparatus includes a view port to ensure ground continuity on a wall of a process chamber, so that uniformity of a process is enhanced. The view port of plasma processing apparatus includes a ground cover electrically connected to a wall of a chamber. The ground cover contacts the wall of the chamber to form contact surfaces, and the contact surfaces of the ground cover are constituted by bare surfaces. Accordingly, the ground continuity is ensured around the view port, thereby providing uniformity of an electric field and plasma within the chamber.
Abstract:
The present invention provides a spray gun with associated nozzle attachments for high deposition efficiency for thermal spray of high quality, dense, low oxide content coatings. The spray guns are used to produce coatings using a thermal spray process, a high velocity oxy-fuel process, a high velocity air-fuel process, cold spraying, and plasma spraying in which the process is characterised by having an over-expanded flow with a Mach number from about 1.0 to about 4.0 which have passageway section which diverges to the gun outlet. In one embodiment the nozzle attachment is another diverging section with a greater angle of divergence than the diverging nozzle section. In another embodiment the nozzle attachment includes the aforementioned diverging nozzle attachment section followed by a converging nozzle section having an outlet section through which the thermal spray is emitted.
Abstract:
A protective masking device adapted to rest on the upper surface of an engine block having cylinder bores during a thermal coating operation of the cylinder bores comprises a protective masking member having an essentially hollow cylindrical shape with an inner diameter selected in relation to the diameter of the cylinder bore to be thermally coated. The protective masking device comprises either an essentially tube shaped outer sleeve member and an insert member inserted into the outer sleeve member, or it is designed such that at least a portion of a layer or of several layers of coating material applied to the inner side of the masking device during the coating operation of the related cylinder bore is mechanically removable. Using the proposed masking device, the coating operation can be started outside the cylinder bore, without the danger that portion of the engine block or the environment is contaminated by coating particles.
Abstract:
A vacuum plasma spray system includes a spray chamber, a motor-driven manipulator including a drive mechanism and a respective control system, and a plasma gun mounted on the manipulator in the spray chamber. The drive mechanism comprises three drive groups of which a first drive group facilitates upward and downward motion of the gun for adjusting spray distance and second and third drive groups facilitate swiveling motions of the gun around horizontal axes. The manipulator has a hermetically sealed outer housing and a hermetically sealed inner housing contained in the outer housing. The inner housing contains the second and third drive groups, protrudes into the chamber and carries the gun. The first drive group is arranged at least partially in the outer housing to effect lifting or lowering of the inner housing thereby adjusting spray distance.
Abstract:
A plasma spray gun nozzle with fins for cooling. The fins are designed in the region radially outward of the point where the arc strikes the nozzle to have a base width and a slot width and slot depth having advantageous dimensions. Coolant is forced through the slots at a rate to achieve optimum heat transfer. Accordingly, the design for the nozzle used in its desired manner provide a plasma flame spray gun which will operate for an appreciably longer time than could prior art plasma flame spray guns before a gun failure is likely to occur.
Abstract:
A thermal sprayer system includes an injector conduit in communication with an injector and a first valve for selectively directing a coating fluid through the injector conduit. A flush fluid conduit is in communication with the injector conduit for directing a flush fluid through the injector conduit. A pressurized air conduit is in communication with the injector conduit for directing a pressurized fluid through the injector conduit.