公开(公告)号：US10790148B2

公开(公告)日：2020-09-29

申请号：US15987018

申请日：2018-05-23

Applicant: GLOBALFOUNDRIES INC.

Inventor： Heimanu Niebojewski ,  Ruilong Xie ,  Andrew M. Greene

IPC: H01L21/28 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78

Abstract: A method of manufacturing a semiconductor device includes forming a composite spacer architecture over sidewalls of a sacrificial gate disposed over a semiconductor layer, and the subsequent deposition of a supplemental sacrificial gate over the sacrificial gate. A recess etch of the composite spacer architecture is followed by the formation within the recess of a sacrificial capping layer. The supplemental sacrificial gate and the sacrificial gate are removed to expose the composite spacer architecture, which is selectively etched to form a T-shaped cavity overlying a channel region of the semiconductor layer. A replacement metal gate is formed within a lower region of the T-shaped cavity, and a self-aligned contact (SAC) capping layer is formed within an upper region of the T-shaped cavity prior to metallization of the device.

公开(公告)号：US20190312109A1

公开(公告)日：2019-10-10

申请号：US15946281

申请日：2018-04-05

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Heimanu Niebojewski ,  Jagar Singh

IPC: H01L29/10 ,  H01L29/08 ,  H01L29/165 ,  H01L27/12 ,  H01L29/78 ,  H01L21/02 ,  H01L29/66 ,  H01L21/308 ,  H01L21/324 ,  H01L21/84

Abstract: Device structures for a field-effect transistor and methods of forming a device structure for a field-effect transistor. A channel region is formed that includes first and second semiconductor layers, and a gate structure is formed that is arranged over the first and second semiconductor layers. First and second source/drain regions are formed in which the second source/drain region is separated from the first source/drain region by the channel region. The first semiconductor layer is composed of a semiconductor material having a first carrier mobility, and the second semiconductor layer is composed of a semiconductor material having a second carrier mobility that is greater than the first carrier mobility of the first semiconductor layer.

公开(公告)号：US10651284B2

公开(公告)日：2020-05-12

申请号：US15791650

申请日：2017-10-24

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Youngtag Woo ,  Daniel Chanemougame ,  Bipul C. Paul ,  Lars W. Liebmann ,  Heimanu Niebojewski ,  Xuelian Zhu ,  Lei Sun ,  Hui Zang

IPC: H01L29/49 ,  H01L27/092 ,  H01L29/78 ,  H01L21/28 ,  H01L29/66 ,  H01L29/417 ,  H01L21/8234 ,  H01L27/088

Abstract: One illustrative method disclosed includes, among other things, selectively forming a gate-to-source/drain (GSD) contact opening and a CB gate contact opening in at least one layer of insulating material and forming an initial gate-to-source/drain (GSD) contact structure and an initial CB gate contact structure in their respective openings, wherein an upper surface of each of the GSD contact structure and the CB gate contact structure is positioned at a first level, and performing a recess etching process on the initial GSD contact structure and the initial CB gate contact structure to form a recessed GSD contact structure and a recessed CB gate contact structure, wherein a recessed upper surface of each of these recessed contact structures is positioned at a second level that is below the first level.

公开(公告)号：US20190148240A1

公开(公告)日：2019-05-16

申请号：US16243863

申请日：2019-01-09

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Youngtag Woo ,  Daniel Chanemougame ,  Bipul C. Paul ,  Lars W. Liebmann ,  Heimanu Niebojewski ,  Xuelian Zhu ,  Lei Sun ,  Hui Zang

IPC: H01L21/8234 ,  H01L23/528 ,  H01L21/768 ,  H01L23/522 ,  H01L27/088

Abstract: One integrated circuit (IC) product disclosed herein includes a first conductive source/drain contact structure of a first transistor and an insulating source/drain cap positioned above at least a portion of an upper surface of the first conductive source/drain contact structure. In one example, the product also includes a gate-to-source/drain (GSD) contact structure that is conductively coupled to the first conductive source/drain contact structure and a first gate structure of a second transistor, wherein an upper surface of the GSD contact structure is positioned at a first level that is at a level above the upper surface of the first conductive source/drain contact structure, and a CB gate contact structure that is conductively coupled to a second gate structure of a third transistor, wherein an upper surface of the CB gate contact structure is positioned at a level that is above the first level.

公开(公告)号：US20190123162A1

公开(公告)日：2019-04-25

申请号：US15791650

申请日：2017-10-24

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Youngtag Woo ,  Daniel Chanemougame ,  Bipul C. Paul ,  Lars W. Liebmann ,  Heimanu Niebojewski ,  Xuelian Zhu ,  Lei Sun ,  Hui Zang

IPC: H01L29/49 ,  H01L27/092 ,  H01L29/417 ,  H01L21/28 ,  H01L29/66 ,  H01L29/78

Abstract: One illustrative method disclosed includes, among other things, selectively forming a gate-to-source/drain (GSD) contact opening and a CB gate contact opening in at least one layer of insulating material and forming an initial gate-to-source/drain (GSD) contact structure and an initial CB gate contact structure in their respective openings, wherein an upper surface of each of the GSD contact structure and the CB gate contact structure is positioned at a first level, and performing a recess etching process on the initial GSD contact structure and the initial CB gate contact structure to form a recessed GSD contact structure and a recessed CB gate contact structure, wherein a recessed upper surface of each of these recessed contact structures is positioned at a second level that is below the first level.

公开(公告)号：US20190362978A1

公开(公告)日：2019-11-28

申请号：US15987018

申请日：2018-05-23

Applicant: GLOBALFOUNDRIES INC.

Inventor： Heimanu Niebojewski ,  Ruilong XIE ,  Andrew M. Greene

IPC: H01L21/28 ,  H01L29/66 ,  H01L29/78 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49

Abstract: A method of manufacturing a semiconductor device includes forming a composite spacer architecture over sidewalls of a sacrificial gate disposed over a semiconductor layer, and the subsequent deposition of a supplemental sacrificial gate over the sacrificial gate. A recess etch of the composite spacer architecture is followed by the formation within the recess of a sacrificial capping layer. The supplemental sacrificial gate and the sacrificial gate are removed to expose the composite spacer architecture, which is selectively etched to form a T-shaped cavity overlying a channel region of the semiconductor layer. A replacement metal gate is formed within a lower region of the T-shaped cavity, and a self-aligned contact (SAC) capping layer is formed within an upper region of the T-shaped cavity prior to metallization of the device.

公开(公告)号：US10236215B1

公开(公告)日：2019-03-19

申请号：US15791711

申请日：2017-10-24

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Youngtag Woo ,  Daniel Chanemougame ,  Bipul C. Paul ,  Lars W. Liebmann ,  Heimanu Niebojewski ,  Xuelian Zhu ,  Lei Sun ,  Hui Zang

IPC: H01L21/8234 ,  H01L21/768 ,  H01L23/522 ,  H01L27/088 ,  H01L23/528

Abstract: One illustrative method disclosed includes, among other things, forming an initial gate-to-source/drain (GSD) contact structure and an initial CB gate contact structure, wherein an upper surface of each of these contact structures are positioned at a first level. In one example, this method also includes forming a masking layer that covers the initial CB gate contact structure and exposes the initial GSD contact structure and, with the masking layer in position, performing a recess etching process on the initial GSD contact structure so as to form a recessed GSD contact structure, wherein a recessed upper surface of the recessed GSD contact structure is positioned at a second level that is below the first level.