RAPID CONSOLIDATION METHOD FOR PREPARING BULK METASTABLE IRON-RICH MATERIALS
    4.
    发明申请
    RAPID CONSOLIDATION METHOD FOR PREPARING BULK METASTABLE IRON-RICH MATERIALS 审中-公开
    用于制备大量易生铁的材料的快速合并方法

    公开(公告)号:US20170062106A1

    公开(公告)日:2017-03-02

    申请号:US14834861

    申请日:2015-08-25

    CPC classification number: H01F1/0593 H01F1/0557 H01F41/0266

    Abstract: Interstitially modified compounds of rare earth element-containing, iron-rich compounds may be synthesized with a ThMn12 tetragonal crystal structure such that the compounds have useful permanent magnet properties. It is difficult to consolidate particles of the compounds into a bulk shape without altering the composition and magnetic properties of the metastable material. A combination of thermal analysis and crystal structure analysis of each compound may be used to establish heating and consolidation parameters for sintering of the particles into useful magnet shapes.

    Abstract translation: 可以用ThMn12四方晶体结构合成含稀土元素的富铁化合物的间隙改性化合物,使得该化合物具有有用的永久磁铁性质。 难以将化合物的颗粒固结成体形而不改变亚稳态材料的组成和磁性。 可以使用每种化合物的热分析和晶体结构分析的组合来建立用于将颗粒烧结成有用磁体形状的加热和固结参数。

    NET SHAPED ALIGNED AND SINTERED MAGNETS BY MODIFIED MIM PROCESSING
    5.
    发明申请
    NET SHAPED ALIGNED AND SINTERED MAGNETS BY MODIFIED MIM PROCESSING 审中-公开
    通过改进的MIM加工形成网形对准和烧结磁体

    公开(公告)号:US20150171717A1

    公开(公告)日:2015-06-18

    申请号:US14109097

    申请日:2013-12-17

    Abstract: A method of making a permanent magnet and a permanent magnet. The method includes using metal injection molding to mix a magnetic material with a binder into a common feedstock and injection mold the feedstock into a predetermined magnet shape. The injection molding of the feedstock takes place in conjunction with the application of a magnetic field such that at least some of the magnetic constituents in the feedstock are aligned with the applied field. After the alignment of the magnetic constituents, the shaped part may be sintered. In one form, the magnetic constituents may be made from a neodymium-iron-boron permanent magnet precursor material, as well as one or more rare earth ingredients.

    Abstract translation: 一种制造永磁体和永磁体的方法。 该方法包括使用金属注射成型将磁性材料与粘合剂混合到共同的原料中并将原料注射成预定的磁体形状。 原料的注射成型与施加磁场一起进行,使得原料中的至少一些磁性组分与施加的磁场对准。 在磁性成分对准之后,成形部件可以烧结。 在一种形式中,磁性成分可以由钕 - 铁 - 硼永磁体前体材料以及一种或多种稀土成分制成。

    Method of manufacturing a bulk nitride, carbide, or boride-containing material

    公开(公告)号:US11031161B2

    公开(公告)日:2021-06-08

    申请号:US15977545

    申请日:2018-05-11

    Abstract: A three-dimensional object made of a bulk nitride, carbide, or boride-containing material may be manufactured using a powder bed fusion additive manufacturing technique. A layer of powder feed material may be distributed over a solid substrate and scanned with a high-energy laser beam to locally melt selective regions of the layer and form a pool of molten feed material. The pool of molten feed material may be exposed to gaseous nitrogen, carbon, or boron to respectively dissolve nitride, carbide, or boride ions into the pool of molten feed material to produce a molten nitrogen, carbon, or boron-containing solution. The molten nitrogen, carbon, or boron-containing solution may cool and solidify into a solid layer of fused nitride, carbide, or boride-containing material. In one form, the three-dimensional object may comprise a permanent magnet made up of a plurality of solid layers of fused iron nitride material having a magnetic Fe16N2 phase.

    METHOD FOR FABRICATING NON-PLANAR MAGNET
    7.
    发明申请

    公开(公告)号:US20170125163A1

    公开(公告)日:2017-05-04

    申请号:US15290660

    申请日:2016-10-11

    Abstract: A method for fabricating a non-planar magnet includes extruding a precursor material including neodymium iron boron crystalline grains into an original anisotropic neodymium iron boron permanent magnet having an original shape, wherein the original anisotropic neodymium iron boron permanent magnet has at least about 90 percent neodymium iron boron magnetic material by volume. The original anisotropic neodymium iron boron permanent magnet is heated to a deformation temperature. The original anisotropic neodymium iron boron permanent magnet is deformed into a reshaped anisotropic neodymium iron boron permanent magnet having a second shape substantially different from the original shape using heated tooling to apply a deformation load to the original anisotropic neodymium iron boron permanent magnet. The original anisotropic neodymium iron boron permanent magnet and the reshaped anisotropic neodymium iron boron permanent magnet each have respective magnetic moments substantially aligned with a respective local surface normal corresponding to the respective magnetic moment.

    LIGHTWEIGHT DUAL-PHASE ALLOYS
    10.
    发明申请

    公开(公告)号:US20180237890A1

    公开(公告)日:2018-08-23

    申请号:US15436198

    申请日:2017-02-17

    Abstract: According to aspects of the present disclosure, a ternary alloy includes a dual-phase microstructure including a first phase and a second phase. The first phase defines a hexagonal close-packed structure with a stoichiometric ratio of Al4Fe1.7Si. The second phase defines a face-centered cubic structure with a stoichiometric ratio of Al3Fe2Si. The dual-phase microstructure is stable above about 800° C., and the dual-phase microstructure has a first-phase abundance greater than about 50 parts by weight and a second-phase abundance less than about 50 parts by weight based on 100 parts by weight of the ternary alloy.

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