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1.发明授权公开(公告)号：US11946146B2
公开(公告)日：2024-04-02
申请号：US17329326
申请日：2021-05-25
发明人： Hrishikesh Keshavan , Bernard Patrick Bewlay , Jose Sanchez , Margeaux Wallace , Byron Pritchard , Ambarish Kulkarni
CPC分类号： C23C28/042 , C23C18/1216 , C23C18/1295 , F01D5/288 , F05B2220/30 , F05B2280/6011 , F05D2230/90
摘要： A coating system configured to be applied to a thermal barrier coating of an article includes an infiltration coating configured to be applied to the thermal barrier coating. The infiltration coating infiltrates at least some pores of the thermal barrier coating. The infiltration coating decomposes within the at least some pores of the thermal barrier coating to coat a portion of the at least some pores of the thermal barrier coating. The infiltration coating reduces a porosity of the thermal barrier coating. The coating system also includes a reactive phase spray formulation coat configured to be applied to the thermal barrier coating. The reactive phase spray formulation coating reacts with dust deposits on the thermal barrier coating.
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公开(公告)号：US20220136095A1
公开(公告)日：2022-05-05
申请号：US17574923
申请日：2022-01-13
发明人： Hrishikesh Keshavan , Byron Pritchard , Margeaux Wallace , Ambarish Kulkarni , Mehmet Dede , Bernard Patrick Bewlay
摘要： A reactive phase spray formulation coating is configured to be disposed on the thermal barrier coating of an article. The reactive phase spray formulation coating comprises a base material and a binder material. The base material has a compliance that is higher than a compliance of the binder material, the binder material has a cohesive strength that is greater than a cohesive strength of the base material, the binder material has an adhesive strength that is greater than an adhesive strength of the base material, and the binder material has a surface area of at least ten square-meters per gram that is greater than a surface area of the base material. The binder material is configured to improve a cohesive strength level, an adhesive strength level, and a compliance of the formulation coating of the thermal barrier coating relative to the formulation coating not including the binder material.
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公开(公告)号：US11161128B2
公开(公告)日：2021-11-02
申请号：US15835762
申请日：2017-12-08
发明人： Ambarish Jayant Kulkarni , Hrishikesh Keshavan , Mehmet Dede , Bernard Patrick Bewlay , Guanghua Wang , Byron Pritchard , Michael Solomon Idelchik
IPC分类号： B05B7/04 , B05B1/20 , B05B1/30 , B05B7/08 , B05B7/02 , B05B7/14 , B05B7/00 , B05B7/16 , B05B1/04 , B05B1/02 , F01D5/28 , F01D5/00
摘要： An atomizing spray nozzle device includes an atomizing zone housing that receives different phases of materials used to form a coating. The atomizing zone housing mixes the different phases of the materials into a two-phase mixture of ceramic-liquid droplets in a carrier gas. The device also includes a plenum housing fluidly coupled with the atomizing housing and extending from the atomizing housing to a delivery end. The plenum housing includes an interior plenum that receives the two-phase mixture of ceramic-liquid droplets in the carrier gas from the atomizing zone housing. The device also includes one or more delivery nozzles fluidly coupled with the plenum chamber. The delivery nozzles provide outlets from which the two-phase mixture of ceramic-liquid droplets in the carrier gas is delivered onto one or more surfaces of a target object as the coating on the target object.
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公开(公告)号：US10994287B2
公开(公告)日：2021-05-04
申请号：US15966350
申请日：2018-04-30
发明人： Ambarish Kulkarni , Byron Pritchard , Hrishikesh Keshavan , Mehmet Dede , Bernard Patrick Bewlay
IPC分类号： B05B1/14 , F01D5/00 , B05B7/06 , B05B12/00 , B05B7/02 , B05B7/08 , B05B7/04 , B64F5/40 , B05B1/04 , B05B7/10 , B05B7/16 , C23C24/02 , C23C24/10 , B05D1/02 , B05D1/34 , B05B13/04 , B64D45/00
摘要： An atomizing spray device includes a housing having inlets that receive a first fluid and a slurry of ceramic particles and a second fluid. The inlets are fluidly coupled with outlets by an interior chamber that mixes the first fluid with the slurry to form a primary mixture of the first fluid and first atomized droplets of the slurry. A first outlet on a first side of the housing and a second outlet on the first side of the housing are shaped to change the primary mixture to form a secondary mixture of the first fluid and second atomized droplets of the slurry. The first outlet sprays the secondary mixture onto a first surface as a first layer of coating and the second outlet sprays the secondary mixture onto the first surface as a second layer of coating while the housing moves in a direction along the first surface.
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5.发明申请公开(公告)号：US20200173033A1
公开(公告)日：2020-06-04
申请号：US16208605
申请日：2018-12-04
发明人： Hrishikesh Keshavan , Bernard Patrick Bewlay , Jose Sanchez , Margeaux Wallace , Byron Pritchard , Ambarish Kulkarni
摘要： A method includes applying an infiltration coating on a thermal barrier coating of an article. The infiltration coating infiltrates at least some pores of the thermal barrier coating. The infiltration coating decomposes within the at least some pores of the thermal barrier coating to coat a portion of the at least some pores of the thermal barrier coating. The infiltration coating reduces a porosity of the thermal barrier coating. The method also includes applying a reactive phase spray formulation coating on the thermal barrier coating. The reactive phase spray formulation coating reacts with dust deposits on the thermal barrier coating.
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公开(公告)号：US10589300B2
公开(公告)日：2020-03-17
申请号：US15460729
申请日：2017-03-16
发明人： Bernard Patrick Bewlay , Ambarish Jayant Kulkarni , Byron Pritchard , Krzysztof Lesnicki , Hrishikesh Keshavan , Mehmet Dede , Larry Rosenzweig , Jay Morgan
IPC分类号： B05B7/10 , B05B7/16 , B64F5/40 , B05B7/08 , F01D5/00 , B05B7/04 , B05B7/02 , B05B7/06 , B05B12/00 , B05B1/04 , B05B13/04
摘要： An atomizing spray device includes a housing having plural inlets and one or more outlets fluidly coupled with each other by an interior chamber. The inlets include a first inlet shaped to receive a first fluid and a second inlet shaped to receive a slurry of ceramic particles and a second fluid. The interior chamber in the housing is shaped to mix the first fluid received via the first inlet with the slurry received via the second inlet inside the housing to form a mixture in a location between the inlets and the one or more outlets. The interior chamber in the housing also is shaped to direct the mixture formed inside the housing as droplets outside of the housing via the one or more outlets such that, based on a discharged amount of the first fluid in the droplets, the first fluid promotes evaporation of the second fluid as the droplets traverse from the housing toward a surface of a component.
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公开(公告)号：US10384808B2
公开(公告)日：2019-08-20
申请号：US15368185
申请日：2016-12-02
发明人： Bernard Patrick Bewlay , Byron Pritchard , Shankar Sivaramakrishnan , Ambarish Kulkarni , Hrishikesh Keshavan , Mehmet Dede , Larry Rosenzweig
摘要： A control system having one or more controllers configured to determine a maintenance date of an engine based on monitored parameters of the engine of an aircraft. The one or more controllers also are configured to, determine an amount of coating sprayed on the engine on the determined maintenance date based on the monitored parameters and determined maintenance date. The one or more controllers also are configured to adjust the maintenance date based on needs of an aircraft fleet and regularly scheduled maintenance of the engine.
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公开(公告)号：US20180154383A1
公开(公告)日：2018-06-07
申请号：US15368242
申请日：2016-12-02
发明人： Ambarish Kulkarni , Byron Pritchard , Shankar Sivaramakrishnan , Krzysztof Lesnicki , Hrishikesh Keshavan , Bernard Patrick Bewlay , Mehmet Dede , Larry Rosenzweig , Jay Morgan
CPC分类号： B05D5/005 , B05B7/025 , B05B7/067 , B05B7/068 , B05B7/10 , B05B7/1431 , B05B7/1481 , B05B7/166 , C23C24/08 , F01D5/00 , F01D5/288 , F05D2230/312 , F05D2230/90
摘要： Systems and methods that provide or restore a coating to a component are provided. The systems and methods utilized an atomizing spray device. A slurry that comprises a fluid and ceramic particles, and a gas are supplied to the atomizing spray device. The slurry and gas are discharged from the spray device to form two-phase droplets. The fluid within the droplets evaporates to prevent the fluid from becoming part of the coating as the droplets traverse through the air and prior to impacting the surface of the component.
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公开(公告)号：US11788421B2
公开(公告)日：2023-10-17
申请号：US15634196
申请日：2017-06-27
发明人： Curtis Alan Johnson , Hrishikesh Keshavan , Shankar Sivaramakrishnan , Byron Andrew Pritchard, Jr. , Hongqiang Chen , Bernard Patrick Bewlay
IPC分类号： F01D5/28 , C04B35/48 , F01D9/02 , F01D25/08 , F23R3/00 , F01D5/18 , F01D25/12 , B23K26/364 , C04B35/505 , F23M5/02
CPC分类号： F01D5/288 , B23K26/364 , C04B35/48 , C04B35/505 , F01D5/18 , F01D5/186 , F01D9/02 , F01D25/08 , F01D25/12 , F23M5/02 , F23R3/002 , F23R3/007 , C04B2235/3244 , C04B2235/3246 , F05D2220/32 , F05D2230/13 , F05D2230/90 , F05D2240/11 , F05D2250/294 , F05D2260/202 , F05D2260/607 , F05D2300/6033 , F23M2900/05003 , F23M2900/05004 , F23R2900/00018 , F23R2900/03042
摘要： Methods for preparing slotted ceramic coatings and the resulting components comprising the same are provided. The methods and products include the incorporation of a coating system comprising a ceramic coating with cooling holes disposed throughout the ceramic coating and slots defined in the thermal barrier coating and disposed in relation to the cooling holes. The resulting ceramic coating has improved resistance to CMAS infiltration and improved compliance resulting in an increased life of the coated component.
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10.发明授权公开(公告)号：US11745195B2
公开(公告)日：2023-09-05
申请号：US17360567
申请日：2021-06-28
发明人： Ambarish Jayant Kulkarni , Hrishikesh Keshavan , Mehmet Dede , Bernard Patrick Bewlay , Guanghua Wang , Byron Pritchard , Michael Solomon Idelchik
IPC分类号： B05B7/04 , B05B1/30 , B05B7/08 , F01D5/28 , B05B7/02 , B05B7/14 , F01D5/00 , B05B7/00 , B05B7/16 , B05B1/04 , B05B1/02 , B05C5/02 , B05C7/02 , B05C19/00 , B05C11/10 , B05B1/20
CPC分类号： B05B7/045 , B05B1/046 , B05B1/20 , B05B1/3006 , B05B7/0012 , B05B7/025 , B05B7/0475 , B05B7/0884 , B05B7/1481 , B05B7/1673 , F01D5/005 , F01D5/288 , B05B1/02 , B05B7/1686 , B05C5/0291 , B05C7/02 , B05C11/1034 , B05C11/1044 , B05C19/007 , F05D2230/70 , F05D2230/80 , F05D2230/90 , F05D2240/1281
摘要： An atomizing spray nozzle device includes an atomizing zone housing that receives different phases of materials used to form a coating. The atomizing zone housing mixes the different phases of the materials into a two-phase mixture of ceramic-liquid droplets in a carrier gas. The device also includes a plenum housing fluidly coupled with the atomizing housing and extending from the atomizing housing to a delivery end. The plenum housing includes an interior plenum that receives the two-phase mixture of ceramic-liquid droplets in the carrier gas from the atomizing zone housing. The device also includes one or more delivery nozzles fluidly coupled with the plenum chamber. The delivery nozzles provide outlets from which the two-phase mixture of ceramic-liquid droplets in the carrier gas is delivered onto one or more surfaces of a target object as the coating on the target object.
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