摘要:
Earth-boring rotary drill bits include bit bodies comprising a composite material including a plurality of hard phase regions or particles dispersed throughout a titanium or titanium-based alloy matrix material. The bits further include a cutting structure disposed on a face of the bit body. In some embodiments, the bit bodies may include a plurality of regions having differing material compositions. For example, the bit bodies may include a first region comprising a plurality of hard phase regions or particles dispersed throughout a titanium or titanium-based alloy matrix material, and a second region comprising a titanium or a titanium-based alloy material. Methods for forming such drill bits include at least partially sintering a plurality of hard particles and a plurality of particles comprising titanium or a titanium-based alloy material to form a bit body comprising a particle-matrix composite material. A shank may be attached directly to the bit body.
摘要:
Rotary drill bits for drilling subterranean formations include a bit body and at least one cutting structure disposed on a face thereof. The bit body includes a crown region comprising a particle-matrix composite material that includes a plurality of boron carbide particles dispersed throughout an aluminum or aluminum-based alloy matrix material. In some embodiments, the matrix material may include a continuous solid solution phase and a discontinuous precipitate phase. Methods of manufacturing rotary drill bits for drilling subterranean formations include infiltrating a plurality of boron carbide particles with a molten aluminum or aluminum-based material. In additional methods, a green powder component is provided that includes a plurality of particles each comprising boron carbide and a plurality of particles each comprising aluminum or an aluminum-based alloy material. The green powder component is at least partially sintered to provide a bit body, and a shank is attached to the bit body.
摘要:
An earth-boring bit, and a method of increasing the durability of the same, which includes the step providing a pliable sheet of a hardfacing matrix material. The pliable sheet of hardfacing material has a nickel and chromium matrix combined with a first element. The first element is selected from a group consisting of spherical sintered tungsten carbide, spherical cast tungsten carbide, and metallic glass. The hardfacing matrix material sheet is placed on a preselected surface of the drill bit. The hardfacing matrix material sheet is then fusion bonded to the drill bit.
摘要:
An earth-boring drill bit having a bit body with a cutting component formed from a tungsten carbide composite material is disclosed. The composite material includes a binder and tungsten carbide crystals comprising sintered pellets. The composite material may be used as a hardfacing on the body and/or cutting elements, or be used to form portions or all of the body and cutting elements. The pellets may be formed with a single mode or multi-modal size distribution of the crystals.
摘要:
An abrasive wear-resistant material includes a matrix material and a plurality of −40/+80 ASTM mesh dense sintered carbide pellets. A rotary drill bit having an exterior surface and an abrasive wear-resistant material disposed on at least a portion of the exterior surface of the bit body is provided. Methods for applying an abrasive wear-resistant material to a surface of a drill bit are also disclosed.
摘要:
A rotary drill bit includes a bit body substantially formed of a particle-matrix composite material having an exterior surface and an abrasive wear-resistant material disposed on at least a portion of the exterior surface of the bit body. Methods for applying an abrasive wear-resistant material to a surface of a drill bit are also provided.
摘要:
An earth boring bit has at least one rotatable cone with a gage surface that engages a sidewall of a wellbore as the bit rotates. The gage surface has hardfacing bars spaced circumferentially apart from each other. A first group of the hardfacing bars extends from the inner edge of the gage surface to gage sides of the heel row cutting elements. A second group of the hardfacing bars extends from the inner edge of the gage surface to spaces between the heel row cutting elements, forming trimmer cutting elements. The hardfacing bars are made up of carbide particles in a metallic matrix.
摘要:
A reamer bit for use in earth boring operations comprising a body, cutter mounts having rolling cutters on the bit body, and stabilizers pads on the body placed between adjacent cutter mounts. The reamer may further include a pilot bit on a drill pipe extending downward from the reamer body. The reamer bit outer periphery with its stabilizers and bit body has a radial profile approximating a circle thereby reducing dynamic perturbations during drilling operations.
摘要:
An earth-boring bit has a high density row on one of its cones. Each cone has a nose area and a gage area with a heel row of teeth at the gage area. One of the cones has a farther intermediate row of teeth and another one of the cones has a closer intermediate row of teeth. The remaining cone has a high density row of teeth, which is located closer to the axis of rotation of the bit than the farther intermediate row and farther from the axis of rotation of the bit than the closer intermediate row. The high density row has a smaller pitch between crests of the teeth than the closer and farther intermediate rows. The smaller pitch provides more teeth in the high density row than in the closer intermediate row and the farther intermediate row.
摘要:
An earth-boring bit has bit legs having hardfacing covering the majority of the outer surface. The hardfacing may have gaps at an area surrounding the ball plug and an area around a fixture dimple. The hardfacing may be multi-layer, with the layers differing in composition. Recesses may be located at the leading and trailing edges of the supporting metal so as to provide a thicker area of hardfacing at these corners. The supporting metal of the outer surface of the bit leg may also have an upper cylindrical section and a lower tapered section. The hardfacing has a constant outer diameter but will taper in thickness in the lower tapered section. The thickness of the hardfacing may also vary in a circumferential direction with a greater thickness over at least one of the corners.