摘要:
The present invention provides a heating unit capable of easily and inexpensively adjusting total impedance based on tire mold size so that a power source can be used at a high power factor, and a tire heating apparatus using the same. A ferromagnetic metallic member 10a heats a tire mold M1 by heat conduction. An induction heating coil C1 is disposed on the side of the ferromagnetic metallic member 10a opposite the tire mold M1 to induction-heat the ferromagnetic metallic member 10a by generating magnetic field lines. A nonmagnetic conductor 30a is disposed on the side of the induction heating coil C1 opposite the ferromagnetic metallic member 10a to shield the magnetic field lines generated by the induction heating coil C1. A heating unit 100a including these elements heats the tire mold M1 storing a tire. A relative positional relationship among the nonmagnetic conductor 30a, the induction heating coil C1 and the ferromagnetic metallic member 10a is set by first spacers 71a and 72a and second spacers 21a to 23a.
摘要:
It is an object of the present invention to prevent or suppress the occurrence of a temperature difference between upper and lower portions of a green tire in a vulcanizing process carried out by a tire vulcanizing machine 1 and thereby stabilize the tire quality. The tire vulcanizing machine 1 comprises a tire vulcanizing bladder 20 disposed inside a green tire 4, a jet section 90 for jetting a heating/pressurizing medium to the interior of the bladder 20, a medium supply path for supplying the heating/pressurizing medium to the jet section 90, and a holding section 14 for holding an edge portion of the bladder 20, the edge portion being located on the side close to the medium supply path. Further, there are disposed heat insulators 7, 11, 8 and 6 so as to suppress the transfer of heat from the heating/pressurizing medium jetted from the jet section 90, to a lower edge portion of the green tire 4.
摘要:
It is an object of the present invention to prevent or suppress the occurrence of a temperature difference between upper and lower portions of a green tire in a vulcanizing process carried out by a tire vulcanizing machine 1 and thereby stabilize the tire quality. The tire vulcanizing machine 1 comprises a tire vulcanizing bladder 20 disposed inside a green tire 4, a jet section 90 for jetting a heating/pressurizing medium to the interior of the bladder 20, a medium supply path for supplying the heating/pressurizing medium to the jet section 90, and a holding section 14 for holding an edge portion of the bladder 20, the edge portion being located on the side close to the medium supply path. Further, there are disposed heat insulators 7, 11, 8 and 6 so as to suppress the transfer of heat from the heating/pressurizing medium jetted from the jet section 90, to a lower edge portion of the green tire 4.
摘要:
A tire vulcanizing apparatus and a tire vulcanizing method, by which the pressure and temperature of a heating and pressurizing medium to be supplied to the internal space of a raw tire can be controlled without the condition of pressure being affected by the condition of temperature. The tire vulcanizing apparatus has: a medium path, connected to an internal space of a raw tire, for passing a heating and pressurizing medium; a pressure sensor, provided in the medium path, for measuring a pressure of the heating and pressurizing medium; a pressure control valve for controlling a pressure of the heating and pressurizing medium passing through the medium path on the basis of a signal from the pressure sensor; a temperature sensor, provided in the medium path, for measuring a temperature of the heating and pressurizing medium; and a heating unit for controlling the temperature of the heating and pressurizing medium passing through the medium path on the basis of a signal from the temperature sensor, wherein the pressure control valve and the heating unit control the pressure and temperature of the heating and pressurizing medium supplied from the medium path to the internal space of the raw tire respectively and independently.
摘要:
The present invention provides a heating unit capable of easily and inexpensively adjusting total impedance based on tire mold size so that a power source can be used at a high power factor, and a tire heating apparatus using the same. A ferromagnetic metallic member 10a heats a tire mold M1 by heat conduction. An induction heating coil C1 is disposed on the side of the ferromagnetic metallic member 10a opposite the tire mold M1 to induction-heat the ferromagnetic metallic member 10a by generating magnetic field lines. A nonmagnetic conductor 30a is disposed on the side of the induction heating coil C1 opposite the ferromagnetic metallic member 10a to shield the magnetic field lines generated by the induction heating coil C1. A heating unit 100a including these elements heats the tire mold M1 storing a tire. A relative positional relationship among the nonmagnetic conductor 30a, the induction heating coil C1 and the ferromagnetic metallic member 10a is set by first spacers 71a and 72a and second spacers 21a to 23a.
摘要:
A tire vulcanizing apparatus and a tire vulcanizing method, by which the pressure and temperature of a heating and pressurizing medium to be supplied to the internal space of a raw tire can be controlled without the condition of pressure being affected by the condition of temperature. The tire vulcanizing apparatus has: a medium path, connected to an internal space of a raw tire, for passing a heating and pressurizing medium; a pressure sensor, provided in the medium path, for measuring a pressure of the heating and pressurizing medium; a pressure control valve for controlling a pressure of the heating and pressurizing medium passing through the medium path on the basis of a signal from the pressure sensor; a temperature sensor, provided in the medium path, for measuring a temperature of the heating and pressurizing medium; and a heating unit for controlling the temperature of the heating and pressurizing medium passing through the medium path on the basis of a signal from the temperature sensor, wherein the pressure control valve and the heating unit control the pressure and temperature of the heating and pressurizing medium supplied from the medium path to the internal space of the raw tire respectively and independently.
摘要:
A tire vulcanizer used for vulcanizing a raw tire and includes a mold for removably housing the raw tire; a medium path which is connected to the inner space of the raw tire housed in the mold and through which a heating and pressurizing medium for vulcanizing the raw tire flows; and a heating unit, provided to the medium path, for controlling the temperature of the heating and pressurizing medium flowing through the medium path. The heating unit includes a heated body internally provided with a flow channel through which the heating and pressurizing medium flows, and an induction heating unit for heating the heated body through electromagnetic induction so as to heat the heating and pressurizing medium flowing through the flow channel.
摘要:
Provided is a tire vulcanizer capable of accelerating the rise in the temperature of a heating and pressurizing medium and reducing heat loss.The tire vulcanizer is used for vulcanizing a raw tire and includes: a mold for removably housing the raw tire; a medium path which is connected to the inner space of the raw tire housed in the mold and through which a heating and pressurizing medium for vulcanizing the raw tire flows; and a heating unit, provided to the medium path, for controlling the temperature of the heating and pressurizing medium flowing through the medium path. The heating unit includes a heated body internally provided with a flow channel through which the heating and pressurizing medium flows, and an induction heating unit for heating the heated body through electromagnetic induction so as to heat the heating and pressurizing medium flowing through the flow channel.
摘要:
A center mechanism of a tire vulcanizer is provided with a screwing mechanism provided with a screw shaft and a screw nut screwed onto the screw shaft, a motor for rotating the screw shaft so as to raise and lower an upper ring body, an inverter for controlling the motor, and a mechanical brake for retaining a predetermined position of the upper ring body so that a bladder retains a shaping state. Within a time range from start of a closing action of the upper die to contact between the upper die and the upper ring body, an operation of the mechanical brake is released and position control of the upper ring body by the inverter is started, and at least after the release of the operation of the mechanical brake, a position of the upper ring body is controlled by the inverter. By such a configuration, even when there is an erroneous operation of the brake or incorrect setting, it is possible to prevent damage and breakage of constituent parts and have a simple structure.