Abstract:
A method for controlling an output current of a welding power supply includes detecting, using control circuitry of the welding power supply, a root mean square (RMS) current setting. The method also includes calculating, using the control circuitry, an average current command based on the RMS current setting. The method also includes controlling, using the control circuitry, the output current using the average current command to produce an output substantially the same as the RMS current setting.
Abstract:
A method of operating a welding wire feeder includes receiving an input power from a welding power source, actuating a power relay to close and open a first current carrying path for application of the input power, and actuating bypass circuitry coupled in parallel to the power relay to close and open a second current carrying path in coordination with actuating the power relay. The method of operating the welding wire feeder also includes providing a welding wire to a welding torch.
Abstract:
A welding wire feeder includes a welding wire feed drive configured to drive welding wire towards a welding application, wire feed control circuitry coupled to and configured to control the welding wire feed drive. The welding wire feeder includes power conversion circuitry configured to receive polarized input power from a welding power source via input connections with defined polarities and to convert the polarized input power to welding output, sensing circuitry configured to detect the polarity of the polarized input power when connected to the input connections, and welding process control circuitry. The welding process control circuitry is coupled to the power conversion circuitry and the sensing circuitry. The welding process control circuitry is configured to provide the polarized input power to the power conversion circuitry only if the polarity of the polarized input power corresponds to the defined polarities of the input connections.
Abstract:
A welding device for remotely controlling welding power supply settings is provided. One embodiment of the welding device includes a welding pendant having a control panel configured to control a plurality of settings of a welding power supply. The control panel is not part of the welding power supply and the plurality of settings includes a welding current output by the welding power supply. The welding pendant also includes a welding power input configured to receive welding power and data from the welding power supply via a welding power cable. The welding power is combined with the data such that the data is provided over the welding power cable.
Abstract:
An induction heating system includes an induction heating head assembly configured to move relative to a workpiece. The induction heating system may also include a temperature sensor assembly configured to detect a temperature of the workpiece and/or a travel sensor assembly configured to detect a position, movement, or direction of movement of the induction heating head assembly relative to the workpiece, and to transmit feedback signals to a controller configured to adjust the power provided to the induction heating head assembly by a power source based at least in part on the feedback signals. In certain embodiments, the induction heating system may also include a connection box configured to receive the feedback signals, to perform certain conversions of the feedback signals, and to provide the feedback signals to the power source. Furthermore, in certain embodiments, the induction heating system may include an inductor stand assembly configured to hold the induction heating head assembly against the workpiece.
Abstract:
A method for controlling an output current of a welding power supply includes detecting, using control circuitry of the welding power supply, a root mean square (RMS) current setting. The method also includes calculating, using the control circuitry, an average current command based on the RMS current setting. The method also includes controlling, using the control circuitry, the output current using the average current command to produce an output substantially the same as the RMS current setting.
Abstract:
A method of operating a welding wire feeder includes receiving an input power from a welding power source, actuating a power relay to close and open a first current carrying path for application of the input power, and actuating bypass circuitry coupled in parallel to the power relay to close and open a second current carrying path in coordination with actuating the power relay. The method of operating the welding wire feeder also includes providing a welding wire to a welding torch.
Abstract:
A welding device for remotely controlling welding power supply settings is provided. One embodiment of the welding device includes a welding pendant having a control panel configured to control a plurality of settings of a welding power supply. The control panel is not part of the welding power supply and the plurality of settings includes a welding current output by the welding power supply. The welding pendant also includes a welding power input configured to receive welding power and data from the welding power supply via a welding power cable. The welding power is combined with the data such that the data is provided over the welding power cable.
Abstract:
A method of operating a welding wire feeder includes receiving an input power signal from a power source and converting the input power signal to a bus power signal on an internal bus at a first time with a boost converter. The method also includes detecting bus voltage and bus current of the bus power signal on the internal bus and converting the bus power signal to a welding output signal at a second time with a buck converter. The welding output signal is suitable for a controlled waveform welding process. The method also includes detecting output voltage and output current of the weld output, and reducing a voltage ripple on the internal bus based at least in part on the detected bus and output current and/or voltages.
Abstract:
A method of operating a welding wire feeder includes receiving an input power signal from a power source and converting the input power signal to a bus power signal on an internal bus at a first time with a boost converter. The method also includes detecting bus voltage and bus current of the bus power signal on the internal bus and converting the bus power signal to a welding output signal at a second time with a buck converter. The welding output signal is suitable for a controlled waveform welding process. The method also includes detecting output voltage and output current of the weld output, and reducing a voltage ripple on the internal bus based at least in part on the detected bus and output current and/or voltages.