公开(公告)号：US10099432B2

公开(公告)日：2018-10-16

申请号：US14237762

申请日：2011-09-14

Applicant: Kazuhiro Mizuta ,  Yuji Kageyama

Inventor： Kazuhiro Mizuta ,  Yuji Kageyama

IPC: B29C70/06 ,  B29C70/50 ,  B29B15/12 ,  B29B11/16 ,  B29C47/00 ,  B29C47/32 ,  B29K101/12 ,  B29K105/08

Abstract: Provided is a manufacturing method for a fiber-reinforced resin sheet, the method being able to favorably impregnate a reinforcing-fiber base material with a thermoplastic resin. A fiber-reinforced resin sheet S is manufactured by introducing a reinforcing-fiber base material F in sheet form and a thermoplastic resin P into the gap between a pair of impregnating rolls 10A, 10B and impregnating the reinforcing-fiber base material F with the thermoplastic resin P while rotating the pair of impregnating rolls 10A, 10B. The surface of each of the pair of impregnating rolls 10A, 10B has formed thereon a resin holding layer 12 that elastically deforms along the thickness direction thereof when the impregnating rolls are pressed against each other and holds the molten thermoplastic resin P therein so as to be able to discharge the thermoplastic resin P upon pressing of the impregnating rolls against each other. Upon pressing of the impregnating rolls against each other, the reinforcing-fiber base material F is impregnated with the thermoplastic resin P while the resin holding layer 12 is elastically deformed.

公开(公告)号：US20140175694A1

公开(公告)日：2014-06-26

申请号：US14237762

申请日：2011-09-14

Applicant: Kazuhiro Mizuta ,  Yuji Kageyama

Inventor： Kazuhiro Mizuta ,  Yuji Kageyama

IPC: B29C70/06 ,  B29B11/16

CPC classification number: B29C70/06 ,  B29B11/16 ,  B29B15/122 ,  B29C47/0021 ,  B29C47/004 ,  B29C47/32 ,  B29C70/504 ,  B29K2101/12 ,  B29K2105/0872

Abstract: Provided is a manufacturing method for a fiber-reinforced resin sheet, the method being able to favorably impregnate a reinforcing-fiber base material with a thermoplastic resin. A fiber-reinforced resin sheet S is manufactured by introducing a reinforcing-fiber base material F in sheet form and a thermoplastic resin P into the gap between a pair of impregnating rolls 10A, 10B and impregnating the reinforcing-fiber base material F with the thermoplastic resin P while rotating the pair of impregnating rolls 10A, 10B. The surface of each of the pair of impregnating rolls 10A, 10B has formed thereon a resin holding layer 12 that elastically deforms along the thickness direction thereof when the impregnating rolls are pressed against each other and holds the molten thermoplastic resin P therein so as to be able to discharge the thermoplastic resin P upon pressing of the impregnating rolls against each other. Upon pressing of the impregnating rolls against each other, the reinforcing-fiber base material F is impregnated with the thermoplastic resin P while the resin holding layer 12 is elastically deformed.

Abstract translation: 提供一种纤维增强树脂片的制造方法，该方法能够利用热塑性树脂有利地浸渍增强纤维基材。 通过将片状增强纤维基材F和热塑性树脂P引入到一对浸渍辊10A，10B之间的间隙中并用热塑性树脂浸渍增强纤维基材F来制造纤维增强树脂片S 同时旋转一对浸渍辊10A，10B。 一对浸渍辊10A，10B中的每一个的表面上形成有树脂保持层12，当浸渍辊彼此挤压时，树脂保持层12沿其厚度方向弹性变形，并将熔融热塑性树脂P保持在其中 能够在将浸渍辊压靠在彼此上时排出热塑性树脂P. 当浸渍辊彼此挤压时，增强纤维基材F在树脂保持层12弹性变形的同时被热塑性树脂P浸渍。