公开(公告)号：US20230075431A1

公开(公告)日：2023-03-09

申请号：US17981027

申请日：2022-11-04

申请人： JOHNS MANVILLE

发明人： Mingfu Zhang ,  Edwing Chaparro-Chavez ,  Jawed Asrar

IPC分类号： B29C70/50 ,  D06M15/61 ,  D06M15/71 ,  C08K7/14 ,  C08J3/24 ,  C08J5/24 ,  C08L77/02 ,  B05C9/10 ,  B05C9/12 ,  B05C9/14 ,  B05C11/02 ,  B05D1/40 ,  B05D3/02 ,  B29B13/02 ,  B29B13/06 ,  B29B15/12 ,  B29B15/14 ,  B29C70/06 ,  B29B11/12 ,  B29B11/16 ,  D06M15/51

摘要： A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

公开(公告)号：US20230066342A1

公开(公告)日：2023-03-02

申请号：US17979104

申请日：2022-11-02

申请人： JOHNS MANVILLE

发明人： Malay Nandi ,  Mingfu Zhang ,  Lance Wang ,  Jawed Asrar

IPC分类号： B29C70/50 ,  B29B11/16 ,  B32B5/18 ,  B29B15/12 ,  B32B5/24 ,  B29K101/12 ,  B29K105/08

摘要： A system for manufacturing a thermoplastic prepreg product includes a belt or conveyor, a prepreg applicator that positions a thermoplastic prepreg atop the belt or conveyor, a foam applicator that applies a foam mixture atop the thermoplastic prepreg, a heating mechanism that heats the thermoplastic prepreg and the foam mixture to cause the foam mixture to react atop the thermoplastic prepreg, and a laminator that is configured to press the thermoplastic prepreg and foam mixture to control a thickness of the resulting thermoplastic prepreg product. The thermoplastic prepreg includes a fabric, mat, or web of fibers and a thermoplastic material that is impregnated within the fabric, mat, or web of fibers. The thermoplastic material is formed from in situ polymerization of monomers and oligomers. The foam mixture includes an isocyanate, a polyol blend, and a blowing agent.

公开(公告)号：US11524468B2

公开(公告)日：2022-12-13

申请号：US16779793

申请日：2020-02-03

申请人： ROHR, INC.

发明人： Stephen Harold Ward

IPC分类号： B29C70/38 ,  B29C70/34 ,  B29C51/14 ,  B29C51/22 ,  B29C51/42 ,  B29C70/32 ,  B29C70/50

摘要： A thermoforming method includes forming a skin comprising a plurality of plies thermoplastic resin and fiber, securing an edge of the skin to a mandrel, heating, via a heating element, the skin to a forming temperature, moving a thermoforming apparatus with respect to the mandrel, rolling at least one roller of the thermoforming apparatus along the skin in a direction away from the clamped edge of the skin in response to the thermoforming apparatus moving with respect to the mandrel, and in response to the at least one roller of the thermoforming apparatus rolling along the skin, compressing the skin between the at least one roller and the mandrel, consolidating the plurality of plies of material, and bending the skin to conform to a shape of the mandrel. The consolidated and formed skin is then cooled and removed from the mandrel.

公开(公告)号：US11505660B2

公开(公告)日：2022-11-22

申请号：US16958824

申请日：2019-01-04

申请人： Owens Corning Intellectual Capital, LLC

发明人： Richard Veit ,  Samuel Solarski

IPC分类号： C08J5/04 ,  B29C70/14 ,  B29C70/50 ,  B32B5/02 ,  B32B5/26 ,  B32B7/12 ,  C08J5/08 ,  C08K7/14 ,  C08J5/24 ,  B29K67/00 ,  B29K105/14 ,  B29K309/08 ,  B29L31/00

摘要： A fiber-reinforced fabric, composite materials formed from such fabrics, and methods of making the fiber-reinforced fabric or composite materials, are provided. The fabrics and composite materials demonstrate improved fatigue performance relative to conventional fiber-reinforced fabrics.

公开(公告)号：US11479000B2

公开(公告)日：2022-10-25

申请号：US17674376

申请日：2022-02-17

申请人： JIANGSU QIYI TECHNOLOGY CO., LTD

发明人： Huaping Zhu ,  Yufei Tian ,  XiaoJian Wo

IPC分类号： B29C70/50 ,  B29C70/52 ,  B29C70/54 ,  B29C70/20 ,  B29K101/12

摘要： Disclosed herein a method for making a unidirectional continuous fiber-reinforced resin composite material. A resin plasticized and molten by an extruder is transported to a coating guide roller through a die head, and a hot-melt resin film layer with uniform thickness is formed on a roller surface of the coating guide roller. Simultaneously, the coating guide roller guides the hot-melt resin to continuously and uniformly coat on a row of flattened unidirectional continuous fibers along the roller surface of the coating guide roller. Subsequently, the coated flattened unidirectional continuous fibers pass through an open dip-coating roller device to effectively combine with the hot-melt resin to obtain a composite material of the hot-melt resin and fibers, which passes through a cooling and forming device to a winder under a driving force of a main traction to obtain the unidirectional continuous fiber-reinforced resin composite material.

公开(公告)号：US11458696B2

公开(公告)日：2022-10-04

申请号：US16843312

申请日：2020-04-08

申请人： JOHNS MANVILLE

发明人： Mingfu Zhang ,  Jawed Asrar

IPC分类号： B29C70/50 ,  B05C9/12 ,  B05C9/14 ,  B05C11/02 ,  B29B15/12 ,  B32B5/32 ,  B05D1/40 ,  B05D3/02 ,  B29B11/12 ,  B29B11/16 ,  B29B13/02 ,  B29B13/06 ,  B29B15/14 ,  B29C70/06 ,  C08J5/04 ,  C08K7/04 ,  D06M15/71 ,  D06M15/705 ,  D06M15/61 ,  D06M15/51 ,  B05C9/10 ,  B29C48/285 ,  B29K33/00 ,  B29K105/08 ,  B29K105/00 ,  B29L7/00 ,  B29L9/00

摘要： A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

公开(公告)号：US20220288870A1

公开(公告)日：2022-09-15

申请号：US17688356

申请日：2022-03-07

申请人： MP Global Products, L.L.C.

发明人： Alan B. COLLISON ,  Reid BORGMAN

IPC分类号： B29C70/08 ,  B65B11/08 ,  B29C70/54 ,  B29C70/12 ,  B29C70/50

摘要： A method for producing an insulation material is described herein. The method includes mixing cellulose reinforcement fibers with thermoplastic binder fibers to form a mixture. In addition, the method includes applying heat to the mixture to melt the thermoplastic binder fibers such that the thermoplastic binder fibers bind the cellulose reinforcement fibers together to form a batt. The thermoplastic binder fibers make up about 0.5% to about 25% by weight of the batt. Furthermore, the method includes slicing the batt along a horizontal plane to form a first pad having a first thickness and a second pad having a second thickness. Each of the first and second thicknesses is greater than or equal to about 1/16 of an inch.

公开(公告)号：US20220242008A1

公开(公告)日：2022-08-04

申请号：US17271788

申请日：2019-11-25

申请人： SHANDONG GRAD GROUP CO., LTD.

发明人： Yanling SHI ,  Junyuan SONG ,  Xing ZHANG ,  Sen WANG ,  Changxing WANG

IPC分类号： B29B11/10 ,  B29B11/12 ,  B29B11/16 ,  B29C70/50 ,  B29C70/52

摘要： A pressurizing pre-impregnating die head for a fiber reinforced plastic sheet machine is provided. The die head includes a body; at least one group of fiber channels arranged in a longitudinal hole-through manner in a middle of the body, and a fiber yarn conveyed in the fiber channel. The body includes a feeding port and discharging ports, which communicate with each other. The discharging ports are located in outer sides of the fiber channel. Thermoplastic base materials in a molten state are paved on two sides of the fiber yarn. The thermoplastic base materials may be paved on surfaces of the two sides of the fiber yarn when being extruded.

公开(公告)号：US11383464B2

公开(公告)日：2022-07-12

申请号：US16481301

申请日：2018-01-30

申请人： Covestro Deutschland AG

发明人： Christian Wilms ,  Herbert Börger ,  Henning Börger

IPC分类号： B29C70/50 ,  B30B3/00 ,  B32B7/022 ,  B29C70/20 ,  B29C70/54 ,  B29B15/12 ,  B29B15/14 ,  B29B11/16 ,  B30B3/04 ,  B29C43/46 ,  B29L31/30 ,  B29L31/34 ,  B21B27/02 ,  D21G1/02

摘要： A device having at least one pair of free-running cooling rollers for the continuous production of a fibre strip impregnated with polymer, wherein the fibres are continuous fibres and the fibres in the impregnated fibre strip are aligned unidirectionally in the direction of travel of the impregnated fibre strip. Preferably, at least one of the two rollers is equipped with a pair of sealing rings preferably of the same type. Also disclosed is a polymer-impregnated fiber strip, a process for producing a polymer-impregnated fiber strip, and a multilayer composite.

公开(公告)号：US20220212368A1

公开(公告)日：2022-07-07

申请号：US17595240

申请日：2020-05-11

申请人： FEDDEM GmbH & Co. KG

发明人： Sebastian Jost

IPC分类号： B29B9/06 ,  B29C48/05 ,  F28F5/02 ,  B29C70/50

摘要： The invention relates to an apparatus for cross-sectionally shaping a multiplicity of plastics strands guided in parallel alongside one another over at least one rotatable shaping roller (18, 19, 20), in which the shaping roller is provided on its surface with a plurality of encircling shaping recesses which are arranged in parallel and in which the cross section of the plastics strands is shapeable in accordance with the cross-sectional shape of the shaping recesses, wherein preferably three shaping rollers (18, 19, 20) of the same type for sequentially shaping the plastics strands are arranged transversely to the running path of the plastics strands, wherein the plastics strands are guided between a pair of two successive shaping rollers (19, 20) on a first side of the plastics strands and a third shaping roller (18), which is arranged, between the first (19) and second shaping roller (20) of the pair of shaping rollers, on the second side of the plastics strands in the running direction of the plastics strands, and the shaping rollers are mounted in lateral guide plates by means of quick-change apparatuses.