公开(公告)号：US06866181B2

公开(公告)日：2005-03-15

申请号：US10379670

申请日：2003-03-06

申请人： Kinya Aota ,  Hisanori Okamura ,  Kouji Sato

发明人： Kinya Aota ,  Hisanori Okamura ,  Kouji Sato

IPC分类号： B23K20/12 ,  H05B7/00

CPC分类号： B23K20/1255 ,  B23K20/122

摘要： There is provided a method capable of decreasing a friction force in friction stir welding, in which a welding tool is used. In a method of friction stir welding workpieces together by rotating and pressingly plugging a welding tool, formed from a harder material than the workpieces, into a weld zone of the workpieces and moving the welding tool relatively in a welding direction, a power supply device allows a current to flow between the welding tool 1 and the workpieces to cause resistance heating of the welding tool. Combined use of resistance heating makes it possible to decrease a friction force. Preferably, a conductive ceramic is coated on surfaces of the welding tool to cause resistance heating.

摘要翻译： 提供了一种能够降低摩擦搅拌焊接中使用焊接工具的摩擦力的方法。 在通过将由比工件更硬的材料形成的焊接工具旋转并将其紧密地插入到工件的焊接区域并相对于焊接方向移动焊接工具的同时将工件摩擦搅拌焊接在一起的方法中，电源装置允许 在焊接工具1和工件之间流动的电流引起焊接工具的电阻加热。 电阻加热的组合使得可以减小摩擦力。 优选地，导电陶瓷涂覆在焊接工具的表面上以引起电阻加热。

公开(公告)号：US06619534B2

公开(公告)日：2003-09-16

申请号：US10187898

申请日：2002-07-03

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B23K2012

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in adjoining region, extending to a level beneath the joined surfaces, structural body formed. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip end first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region.

公开(公告)号：US06585443B2

公开(公告)日：2003-07-01

申请号：US09828833

申请日：2001-04-10

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B23K2012

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in adjoining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip and first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

摘要翻译： 公开了一种摩擦搅拌焊接技术，其避免在邻接区域中发生凹陷，延伸到接合表面下方的水平。 在要连接的框架构件的端部处，在接合区域设置朝向旋转体接合工具突出的加厚部。 邻接的待连接件的两个相邻的加厚件可以形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分。 旋转体接合工具插入加厚部分。 在旋转体接合工具已经插入小直径尖端并且首先到达旋转体接合工具的较大直径部分与增厚部分重叠但不延伸到未加厚的上表面的水平的水平 所述构件的表面接合，所述旋转体沿所述接合区旋转并移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 在接合之后，加工部件的其余部分可以加工成形成光滑的表面。

公开(公告)号：US06419144B2

公开(公告)日：2002-07-16

申请号：US09828838

申请日：2001-04-10

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B23K2012

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in adjoining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip and first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

摘要翻译： 公开了一种摩擦搅拌焊接技术，其避免在邻接区域中发生凹陷，延伸到接合表面下方的水平。 在要连接的框架构件的端部处，在接合区域设置朝向旋转体接合工具突出的加厚部。 邻接的待连接件的两个相邻的加厚件可以形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分。 旋转体接合工具插入加厚部分。 在旋转体接合工具已经插入小直径尖端并且首先到达旋转体接合工具的较大直径部分与增厚部分重叠但不延伸到未加厚的上表面的水平的水平 所述构件的表面接合，所述旋转体沿所述接合区旋转并移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 在接合之后，加工部件的其余部分可以加工成形成光滑的表面。

公开(公告)号：US06378754B2

公开(公告)日：2002-04-30

申请号：US09828834

申请日：2001-04-10

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B23K2012

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in adjoining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip and first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

摘要翻译： 公开了一种摩擦搅拌焊接技术，其避免在邻接区域中发生凹陷，延伸到接合表面下方的水平。 在要连接的框架构件的端部处，在接合区域设置朝向旋转体接合工具突出的加厚部。 邻接的待连接件的两个相邻的加厚件可以形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分。 旋转体接合工具插入加厚部分。 在旋转体接合工具已经插入小直径尖端并且首先到达旋转体接合工具的较大直径部分与增厚部分重叠但不延伸到未加厚的上表面的水平的水平 所述构件的表面接合，所述旋转体沿所述接合区旋转并移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 在接合之后，加工部件的其余部分可以加工成形成光滑的表面。

公开(公告)号：US06237829B1

公开(公告)日：2001-05-29

申请号：US09546563

申请日：2000-04-11

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B23K2012

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in a joining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip end first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

摘要翻译： 公开了一种摩擦搅拌焊接技术，其避免了在接合区域中延伸到接合表面下方的凹陷处的凹陷。 在要连接的框架构件的端部处，在接合区域设置朝向旋转体接合工具突出的加厚部。 邻接的待连接件的两个相邻的加厚件可以形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分。 旋转体接合工具插入加厚部分。 在旋转体接合工具首先插入小直径尖端的状态下，到旋转体接合工具的较大直径部分与增厚部分重叠但不延伸到未加厚的上表面的水平 所述构件的表面接合，所述旋转体沿所述接合区旋转并移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 在接合之后，加工部件的其余部分可以加工成形成光滑的表面。

公开(公告)号：US07097091B2

公开(公告)日：2006-08-29

申请号：US10200514

申请日：2002-07-23

申请人： Hisanori Okamura ,  Kinya Aota ,  Kouji Satou ,  Masahiko Sakamoto

发明人： Hisanori Okamura ,  Kinya Aota ,  Kouji Satou ,  Masahiko Sakamoto

IPC分类号： B23K31/02

CPC分类号： B23K33/00 ,  B23K20/122 ,  B23K20/127 ,  B23K20/128 ,  B23K20/16 ,  B23K20/2275 ,  B23K20/2333 ,  B23K35/002 ,  B23K35/004 ,  B23K35/007 ,  B23K2103/10 ,  B23K2103/20 ,  B23K2103/22 ,  H01L21/4882

摘要： Disclosed is a friction stir welding method for welding two members to be welded which differ in physical properties and/or mechanical properties by abutting the two members to each other, inserting a pin portion of a rotary tool having the pin portion and a shoulder portion to the abutment surfaces of the two members, and moving the rotary tool along the abutment surfaces. The pin portion is inserted to only one of the members, the pin portion is not inserted to the other of the members but only the shoulder portion is set in contact with the other of the members, and, while this condition is maintained, the rotary tool is moved. With this method, only the member on the side where the pin is inserted can be made to undergo plastic flow attendant on a friction stir action. The metal in plastic flow is pressed against the opposite member at an elevated temperature and high pressure, whereby diffusion of atoms is caused in the vicinity of the abutment surfaces, and the members are welded.

公开(公告)号：US07036707B2

公开(公告)日：2006-05-02

申请号：US10610625

申请日：2003-07-02

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B23K20/12 ,  E04H3/02 ,  E04H12/00 ,  B61D17/00

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： Disclosed is a friction stir welding technique which avoids occurrence of a dent, in a joining region, extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, at the joining region, thickened parts which project toward the rotary body joining tool are provided. Two adjoining thickened parts, of adjacent members to be joined, can form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion. The rotary body joining tool is inserted in the thickened parts. In a state where the rotary body joining tool has been inserted small-diameter tip end first, to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part but does not extend below the upper surface of the non-thickened surfaces of the members joined, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined so as to form a smooth surface.

公开(公告)号：US06936332B2

公开(公告)日：2005-08-30

申请号：US09828837

申请日：2001-04-10

申请人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

发明人： Kinya Aota ,  Masakuni Ezumi ,  Yasuo Ishimaru ,  Hisanori Okamura ,  Isao Funyuu ,  Akihiro Satou

IPC分类号： B61D17/00 ,  B23K20/12 ,  B23K33/00 ,  B23K37/08 ,  B23K103/10 ,  B23P23/00 ,  B23Q3/155 ,  B23Q3/157 ,  B61D17/04 ,  B32B3/00 ,  B23K31/02 ,  E04C3/30 ,  E04B2/08

CPC分类号： B23Q3/1576 ,  B23K20/122 ,  B23K20/126 ,  B23K33/00 ,  B23K37/08 ,  B23K2101/045 ,  B23Q3/15526 ,  Y10T403/1608 ,  Y10T403/477 ,  Y10T428/12 ,  Y10T428/1234 ,  Y10T428/12375 ,  Y10T428/12382 ,  Y10T428/12389 ,  Y10T428/12493 ,  Y10T428/24 ,  Y10T428/24479 ,  Y10T428/2457 ,  Y10T428/24587 ,  Y10T428/24612

摘要： The friction stir welding technique disclosed avoids occurrence of a dent in adjoining region extending to a level beneath the joined surfaces. At end portions of the frame members to be joined, thickened parts, which project toward the rotary body joining tool, are provided. The Two adjoining thickened parts form a trapezoid shape. The rotary body joining tool has a small-diameter tip portion and a larger diameter portion, and is inserted in the thickened parts. When the rotary body joining tool has been inserted small-diameter tip end first to a level where the larger diameter portion of the rotary body joining tool overlaps the thickened part, the rotary body is rotated and moved along the joining region. Even when a gap exists between two thickened parts, a desirable joining can be carried out. After the joining, the remaining parts of the thickened parts can be machined to form a smooth surface.

摘要翻译： 所公开的摩擦搅拌焊接技术避免了在延伸到接合表面下方的相邻区域中产生凹陷。 在要连接的框架构件的端部，设置朝向旋转体接合工具突出的加厚部分。 两个相邻的加厚部分形成梯形。 旋转体接合工具具有小直径末端部分和较大直径部分，并且插入加厚部分中。 当旋转体接合工具已经将小直径尖端首先插入到旋转体接合工具的较大直径部分与加厚部分重叠的水平面上时，旋转体沿接合区域旋转和移动。 即使在两个加厚部分之间存在间隙，也可以进行所需的接合。 接合后，加厚部件的剩余部分可以加工成平滑的表面。

公开(公告)号：US06540128B2

公开(公告)日：2003-04-01

申请号：US09939654

申请日：2001-08-28

申请人： Satoshi Hirano ,  Hisanori Okamura ,  Yasuhisa Aono ,  Kazutaka Okamoto ,  Kinya Aota ,  Tomio Odakura ,  Shinichi Hasshuu

发明人： Satoshi Hirano ,  Hisanori Okamura ,  Yasuhisa Aono ,  Kazutaka Okamoto ,  Kinya Aota ,  Tomio Odakura ,  Shinichi Hasshuu

IPC分类号： B23K2012

CPC分类号： B23K20/123 ,  B23K20/125

摘要： A friction stir welding system capable of maintaining a rotating tool and workpieces at a substantially constant geometrical relation for arbitrary curved surfaces having a three-dimensional shape, as well as a welded structure obtained thereby. A method comprises joining workpieces while setting rotational angles of two rotational axes of a rotating tool which the two rotational axes are rotatable in intersecting directions or perpendicularly intersecting directions independently of rotation of the rotating tool, detecting a normal line direction with respect to joint surfaces of the workpieces and a tangential direction of a joint line, and joining the workpieces in three-dimensional directions while setting, on the basis of the detected normal line direction and tangential direction, an angle relative to a normal line direction, as well as a tangential direction, at a tip end of the rotating tool, and also resides in a friction stir welding apparatus using the method.

摘要翻译： 一种摩擦搅拌焊接系统，其能够维持具有三维形状的任意曲面的基本上恒定的几何关系的旋转工具和工件，以及由此获得的焊接结构。 一种方法包括连接工件，同时设置旋转工具的两个旋转轴的旋转角度，所述旋转工具的两个旋转轴线可相对于旋转工具的旋转而在交叉方向或垂直相交方向上旋转，检测相对于旋转工具的接合表面的法线方向 工件和接合线的切线方向，并且基于检测到的法线方向和切线方向，在三维方向上连接工件相对于法线方向的角度以及切线 方向，位于旋转工具的尖端，并且还存在于使用该方法的摩擦搅拌焊接装置中。