公开(公告)号：US07771639B2

公开(公告)日：2010-08-10

申请号：US11727817

申请日：2007-03-28

申请人： Koju Ito ,  Satoshi Sakamaki ,  Nobuyoshi Suzuki

发明人： Koju Ito ,  Satoshi Sakamaki ,  Nobuyoshi Suzuki

IPC分类号： B29D7/00 ,  B28B1/14

CPC分类号： B29C41/28 ,  B29K2001/00

摘要： A polymer film producing apparatus has a moving support on which dope containing polymer and solvent is cast to form a cast film. The cast film is stripped from the support to obtain a polymer film containing the solvent, and the polymer film is dried. A first gas flow duct has gas nozzles for causing a first dry gas to flow toward the cast film. A second gas flow duct has a gas outlet disposed downstream from the gas nozzles, and positioned higher than a height of the gas nozzles relative to the support, for causing a second dry gas to flow toward the cast film in a moving direction of the support. Furthermore, the first gas flow duct includes a gas blow wall for defining the first flow path by opposing to the support. The gas blow wall has the gas nozzles.

摘要翻译： 聚合物膜制造装置具有移动载体，在该载体上浇铸含有聚合物和溶剂的掺杂物以形成流延膜。 从载体上剥离流延膜，得到含有溶剂的聚合物膜，干燥聚合物膜。 第一气体流动管道具有用于使第一干燥气体流向流延膜的气体喷嘴。 第二气体流动管道具有设置在气体喷嘴下游的气体出口，并且被定位成高于气体喷嘴相对于支撑件的高度，用于使第二干燥气体沿支撑件的移动方向流向流延薄膜 。 此外，第一气体流动管道包括用于通过与支撑件相对地限定第一流动路径的气体吹出壁。 气体吹入壁具有气体喷嘴。

公开(公告)号：US20070231492A1

公开(公告)日：2007-10-04

申请号：US11727817

申请日：2007-03-28

申请人： Koju Ito ,  Satoshi Sakamaki ,  Nobuyoshi Suzuki

发明人： Koju Ito ,  Satoshi Sakamaki ,  Nobuyoshi Suzuki

IPC分类号： B05C11/00 ,  B05D1/40

CPC分类号： B29C41/28 ,  B29K2001/00

摘要： A polymer film producing apparatus has a moving support on which dope containing polymer and solvent is cast to form a cast film. The cast film is stripped from the support to obtain a polymer film containing the solvent, and the polymer film is dried. A first gas flow duct has gas nozzles for causing a first dry gas to flow toward the cast film. A second gas flow duct has a gas outlet disposed downstream from the gas nozzles, and positioned higher than a height of the gas nozzles relative to the support, for causing a second dry gas to flow toward the cast film in a moving direction of the support. Furthermore, the first gas flow duct includes a gas blow wall for defining the first flow path by opposing to the support. The gas blow wall has the gas nozzles.

摘要翻译： 聚合物膜制造装置具有移动载体，在该载体上浇铸含有聚合物和溶剂的掺杂物以形成流延膜。 从载体上剥离流延膜，得到含有溶剂的聚合物膜，干燥聚合物膜。 第一气体流动管道具有用于使第一干燥气体流向流延膜的气体喷嘴。 第二气体流动管道具有设置在气体喷嘴下游的气体出口，并且被定位成高于气体喷嘴相对于支撑件的高度，用于使第二干燥气体沿支撑件的移动方向流向流延薄膜 。 此外，第一气体流动管道包括用于通过与支撑件相对地限定第一流动路径的气体吹出壁。 气体吹入壁具有气体喷嘴。

公开(公告)号：US20090127737A1

公开(公告)日：2009-05-21

申请号：US12295026

申请日：2007-03-27

申请人： Koju Ito ,  Satoshi Sakamaki

发明人： Koju Ito ,  Satoshi Sakamaki

IPC分类号： B29D7/01 ,  B29C39/14

CPC分类号： B29C41/28 ,  B29K2401/00

摘要： A nozzle (55b) is disposed on a bottom (55a) of an air duct (55), and a drying air (56) is fed out from a nozzle (55b) toward a casting film (69). A data of a wind speed of the drying air (56) is input on a key board (100) to a controller (58), in which a height H of the air duct (55) from a casting belt (46) is calculated from the input wind velocity V. On the basis of the calculated height H, the controller (58) drives a shift device (102) to shift the air duct (55) up- and downwardly, such that the height H may be in the range of 20 mm to 300 mm.

摘要翻译： 喷嘴（55b）设置在风道（55）的底部（55a）上，干燥空气（56）从喷嘴（55b）向铸塑膜（69）送出。 将干燥空气（56）的风速的数据输入到控制器（58）的键板（100）上，在控制器（58）中计算来自铸造带（46）的空气管道（55）的高度H 根据输入风速V，控制器（58）基于计算出的高度H驱动换档装置（102），以使空气管道（55）向上和向下移动，使得高度H可以在 范围为20毫米至300毫米。

公开(公告)号：US20100255249A1

公开(公告)日：2010-10-07

申请号：US12680643

申请日：2008-09-19

申请人： Junichi Yamanouchi ,  Machiko Yamanouchi ,  Masaki Noro ,  Hidekazu Yamazaki ,  Hideaki Naruse ,  Shintaro Washizo ,  Koju Ito

发明人： Junichi Yamanouchi ,  Machiko Yamanouchi ,  Masaki Noro ,  Hidekazu Yamazaki ,  Hideaki Naruse ,  Shintaro Washizo ,  Koju Ito

IPC分类号： B32B3/12 ,  B32B3/26 ,  B05D3/02

CPC分类号： B29C41/28 ,  B29K2001/00 ,  B29K2001/12 ,  B29K2105/04 ,  B29L2031/608 ,  C08J5/18 ,  C08J2305/04 ,  Y10T428/24149 ,  Y10T428/249921

摘要： A surfactant is added to a polymer solution (21) which is a coating fluid comprising an organic solvent and a polymer. The surfactant contains a fluorine atom and reduces the surface tension of the coating fluid. The coating fluid (21) is applied to a casting band (26) as a support. Dew condensation is caused to occur on the surface of the polymer film (40) formed by coating fluid application. The organic solvent and droplets are vaporized to thereby cause droplets to come into the film and form voids. By the use of the polymer solution (21), which comprises a mixture of an organic solvent, a polymer, and a fluorine-atom-containing surfactant for surface tension reduction, a structure having such fine pores is formed and a film (12) of a honeycomb structure is obtained. This film is reduced in the adhesion of dust, etc. and has an even micropore structure

摘要翻译： 向作为包含有机溶剂和聚合物的涂布液的聚合物溶液（21）中加入表面活性剂。 表面活性剂含有氟原子并降低涂布液的表面张力。 将涂布液（21）作为支撑体施加到铸造带（26）。 在通过涂布液施加形成的聚合物膜（40）的表面上产生露水冷凝。 有机溶剂和液滴蒸发，从而使液滴进入膜并形成空隙。 通过使用包含有机溶剂，聚合物和含氟原子的表面活性剂的混合物进行表面张力降低的聚合物溶液（21），形成具有这种细孔的结构，并且将膜（12） 的蜂窝结构体。 该膜减少了灰尘附着等，并具有均匀的微孔结构

公开(公告)号：US07796205B2

公开(公告)日：2010-09-14

申请号：US12064591

申请日：2006-08-25

申请人： Masaya Suzuki ,  Hirofumi Toyama ,  Koju Ito ,  Katsumi Sasata ,  Hiromoto Haruta ,  Kunihiro Atsumi ,  Takashi Murooka

发明人： Masaya Suzuki ,  Hirofumi Toyama ,  Koju Ito ,  Katsumi Sasata ,  Hiromoto Haruta ,  Kunihiro Atsumi ,  Takashi Murooka

IPC分类号： G02F1/1333 ,  C08J5/18 ,  B29C39/22 ,  C08B3/00 ,  C08F210/00

CPC分类号： B29C41/28 ,  B29K2001/00 ,  B29K2001/12 ,  B29K2023/38 ,  B29K2995/0034 ,  C08J5/18 ,  C08J2301/10 ,  C08L1/12 ,  C08L1/14 ,  G02B5/3083 ,  Y10T428/24355

摘要： A polymer film, wherein when any point in the polymer film is taken as a center, a maximum difference between high and low film thicknesses within a range of 60 mm diameter is not more than 1 μm, an RMS value of a film thickness is 0 μm to 0.15 μm or a difference between maximum and minimum values of slow axis angle in any 60 mm×60 mm square in the polymer film is 0° to 0.40°; and a solution casting film-forming method comprising: casting a dope on a support; peeling the casted film, wherein a dry wind of 3 m/s to 15 m/s is applied to the casted film within 15 seconds from the casting, and wherein before the dry wind is applied to the casted film, an air floating on a surface of the casted film has a wind velocity of less than 3 m/s.

摘要翻译： 聚合物膜，其中当聚合物膜中的任何点作为中心时，直径60mm范围内的高和低膜厚度之间的最大差异不大于1μm，膜厚的RMS值为0 聚合物膜中的任何60mm×60mm见方的慢轴角度的最大值与最小值的差为0〜0.40μm， 以及溶液流延膜形成方法，包括：在支撑体上铸造涂料; 剥离铸塑膜，其中在铸造15秒内向铸塑膜施加3m / s至15m / s的干燥风，并且其中在将干燥风施加到铸塑膜之前，将浮在其上的空气 铸膜的表面具有小于3m / s的风速。

公开(公告)号：US20090135344A1

公开(公告)日：2009-05-28

申请号：US12064591

申请日：2006-08-25

申请人： Masaya Suzuki ,  Hirofumi Toyama ,  Koju Ito ,  Katsumi Sasata ,  Hiromoto Haruta ,  Kunihiro Atsumi ,  Takashi Murooka

发明人： Masaya Suzuki ,  Hirofumi Toyama ,  Koju Ito ,  Katsumi Sasata ,  Hiromoto Haruta ,  Kunihiro Atsumi ,  Takashi Murooka

IPC分类号： C08J5/18 ,  B29C39/22 ,  C08B3/00 ,  C08F210/00 ,  G02F1/1335

CPC分类号： B29C41/28 ,  B29K2001/00 ,  B29K2001/12 ,  B29K2023/38 ,  B29K2995/0034 ,  C08J5/18 ,  C08J2301/10 ,  C08L1/12 ,  C08L1/14 ,  G02B5/3083 ,  Y10T428/24355

摘要： A polymer film, wherein when any point in the polymer film is taken as a center, a maximum difference between high and low film thicknesses within a range of 60 mm diameter is not more than 1 μm, an RMS value of a film thickness is 0 μm to 0.15 μm or a difference between maximum and minimum values of slow axis angle in any 60 mm×60 mm square in the polymer film is 0° to 0.40°; and a solution casting film-forming method comprising: casting a dope on a support; peeling the casted film, wherein a dry wind of 3 m/s to 15 m/s is applied to the casted film within 15 seconds from the casting, and wherein before the dry wind is applied to the casted film, an air floating on a surface of the casted film has a wind velocity of less than 3 m/s.

摘要翻译： 聚合物膜，其中当聚合物膜中的任何点作为中心时，直径60mm范围内的高和低膜厚之间的最大差异不大于1μm，膜厚的RMS值为0 在0.15μm以上，在聚合物膜的任意60mm×60mm见方的慢轴角度的最大值与最小值的差为0°〜0.40°; 以及溶液流延膜形成方法，包括：在支撑体上铸造涂料; 剥离铸塑膜，其中在铸造15秒内向铸塑膜施加3m / s至15m / s的干燥风，并且其中在将干燥风施加到铸塑膜之前，将浮在其上的空气 铸膜的表面具有小于3m / s的风速。

公开(公告)号：US20090134553A1

公开(公告)日：2009-05-28

申请号：US11659478

申请日：2005-08-03

申请人： Hidekazu Yamazaki ,  Koju Ito

发明人： Hidekazu Yamazaki ,  Koju Ito

IPC分类号： B29C35/10

CPC分类号： B29C41/28 ,  B29C39/148 ,  B29C2793/0045 ,  B29K2077/00 ,  B29K2105/04 ,  B29L2007/008 ,  C08J5/18

摘要： A polymer solution (21) is prepared by dissolving poly-.ε.-caprolactone and amphipathic polyacrylamide in an organic solvent. The polymer solution (21) is cast from a casting die (25) onto a casting belt (26) to form a casting film (40). Air (35) from a blowing and suctioning device (34) is sent to the casting film (40) to generate droplets (44). The relative speed of drying air (37) to the moving speed of the casting belt (26) is adjusted at 5 m/min in parallel flow. The water in the drying air (37) is condensed in the casting film (40) to form the droplets (44). The droplets (44) are evaporated after evaporating the organic solvent in the casting film (40), so that a honeycomb-structure film (12) can be obtained.

摘要翻译： 通过将聚ε-己内酯和两亲性聚丙烯酰胺溶解在有机溶剂中来制备聚合物溶液（21）。 聚合物溶液（21）从铸模（25）流延到铸造带（26）上以形成流延薄膜（40）。 来自吹气和抽吸装置（34）的空气（35）被送到流延膜（40）以产生液滴（44）。 将干燥空气（37）相对于铸造带（26）的移动速度的相对速度以平行流量调节为5m / min。 干燥空气（37）中的水在流延膜（40）中冷凝，形成液滴（44）。 在流延膜（40）中蒸发有机溶剂后蒸发液滴（44），从而可以获得蜂窝结构膜（12）。

公开(公告)号：US20110020600A1

公开(公告)日：2011-01-27

申请号：US12088810

申请日：2006-09-29

申请人： Katsumi Sasata ,  Koju Ito

发明人： Katsumi Sasata ,  Koju Ito

IPC分类号： D06N7/04 ,  B29D7/01 ,  G02F1/13 ,  G02F1/1335 ,  G02B5/30 ,  G02B1/11

CPC分类号： B29C41/28 ,  B29K2001/00 ,  B29K2001/12 ,  C08B3/06 ,  C08B3/16 ,  C08J5/18 ,  C08J2301/10 ,  C08K5/435 ,  C08L1/10 ,  C08L1/12 ,  C08L1/14 ,  G02F1/133634 ,  Y10T428/24355

摘要： A cellulose acylate film that has a maximum thickness difference (P−V value) of 1 μm or less within a range of a diameter of 60 mm with an arbitrary point as center, and that has an in-plane retardation Re(λ) satisfying a relationship Re(590))≦5 nm and a thickness-direction retardation Rth(λ) satisfying a relationship |Rth(590)|≦60 nm, wherein Re(λ) represents an in-plane retardation (Re) value (unit: nm) at a wavelength of λnm; and Rth(λ)) represents a thickness-direction retardation (Rth) value (unit: nm) at a wavelength of λnm.

摘要翻译： 一种纤维素酰化物膜，其直径为60mm的范围内具有1μm以下的最大厚度差（P-V值），任意点为中心，并且具有面内相位差Re（λ）满足 Re（590））＆nlE; 5nm和满足关系| Rth（590）|＆nlE; 60nm的厚度方向延迟Rth（λ），其中Re（λ）表示面内相位差（Re）值 （单位：nm），波长λnm; Rth（λ））表示波长λnm的厚度方向延迟（Rth）值（单位：nm）。

公开(公告)号：US07871549B2

公开(公告)日：2011-01-18

申请号：US11659478

申请日：2005-08-03

申请人： Hidekazu Yamazaki ,  Koju Ito

发明人： Hidekazu Yamazaki ,  Koju Ito

IPC分类号： B29C44/34 ,  B29C47/88 ,  C08J9/14 ,  B29D7/00

CPC分类号： B29C41/28 ,  B29C39/148 ,  B29C2793/0045 ,  B29K2077/00 ,  B29K2105/04 ,  B29L2007/008 ,  C08J5/18

摘要： A polymer solution (21) is prepared by dissolving poly-.ε.-caprolactone and amphipathic polyacrylamide in an organic solvent. The polymer solution (21) is cast from a casting die (25) onto a casting belt (26) to form a casting film (40). Air (35) from a blowing and suctioning device (34) is sent to the casting film (40) to generate droplets (44). The relative speed of drying air (37) to the moving speed of the casting belt (26) is adjusted at 5 m/min in parallel flow. The water in the drying air (37) is condensed in the casting film (40) to form the droplets (44). The droplets (44) are evaporated after evaporating the organic solvent in the casting film (40), so that a honeycomb-structure film (12) can be obtained.

摘要翻译： 通过将聚己内酯和两亲性聚丙烯酰胺溶解在有机溶剂中来制备聚合物溶液（21）。 聚合物溶液（21）从铸模（25）流延到铸造带（26）上以形成流延薄膜（40）。 来自吹气和抽吸装置（34）的空气（35）被送到流延膜（40）以产生液滴（44）。 将干燥空气（37）相对于铸造带（26）的移动速度的相对速度以平行流量调节为5m / min。 干燥空气（37）中的水在流延膜（40）中冷凝，形成液滴（44）。 在流延膜（40）中蒸发有机溶剂后蒸发液滴（44），从而可以获得蜂窝结构膜（12）。

公开(公告)号：US20100209692A1

公开(公告)日：2010-08-19

申请号：US12679354

申请日：2008-09-17

申请人： Koju Ito ,  Hidekazu Yamazaki

发明人： Koju Ito ,  Hidekazu Yamazaki

IPC分类号： B32B3/26 ,  B05D5/00

CPC分类号： B05D7/04 ,  B05D3/105 ,  B05D5/00 ,  B05D2252/02 ,  C08J7/047 ,  Y10T428/249975

摘要： A multilayer film including a porous layer, which is formed from a first polymer and has a plurality of pores, and a support (33) for supporting the porous layer is produced. The porous layer is obtained by applying a coating liquid to the support (33). The coating liquid is a solution containing the first polymer and a solvent. The support (33) is formed from a second polymer capable of being dissolved into the solvent for forming the coating liquid. Water vapor is condensed from ambient water on the applied coating liquid, and the solvent is evaporated from the coating layer within 20 minutes. Thereafter, the water drops are evaporated from the coating layer. A plurality of pores are uniformly formed in the coating layer. Thereby, it is possible to produce a multilayer film having a thickness which achieves excellent handleability.

摘要翻译： 制造包括由第一聚合物形成并具有多个孔的多孔层和用于支撑多孔层的支撑体（33）的多层膜。 通过将涂布液施加到支撑体（33）上获得多孔层。 涂布液是含有第一聚合物和溶剂的溶液。 支撑体（33）由能够溶解在溶剂中的第二聚合物形成，以形成涂布液。 水蒸汽在施加的涂覆液体上从环境水中冷凝，并且在20分钟内从涂层蒸发溶剂。 此后，水滴从涂层蒸发。 在涂层中均匀地形成多个孔。 由此，可以制造具有优异的可操作性的厚度的多层膜。