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公开(公告)号：US08860542B2
公开(公告)日：2014-10-14
申请号：US13979916
申请日：2012-02-08
IPC分类号： H01F27/29
摘要： A reactor being small in size and exhibiting excellent productivity, a method for manufacturing the same, and a reactor component suitable as the constituent component of the reactor are provided. The reactor includes a combined product including a coil and a magnetic core, and a case storing the combined product. The case includes a bottom plate portion made of aluminum, a side wall portion made of an insulating resin, and a joining layer formed on the inner face of the bottom plate portion for fixing the coil. The bottom plate portion and the side wall portion are independent separate members, which are integrated with each other by bolts and the like. Terminal fittings having a pair of joining pieces, which are disposed at the positions opposing to the end portions of the wire structuring the coil, are fixed to the side wall portion. Since each end portion of the wire is interposed in the space formed by the joining pieces, the wire and the terminal fittings can be electrically connected to each other without the necessity of using a separate jig. Since the joining layer is made of an adhesive agent exhibiting excellent thermal conductivity and insulation, the reactor possesses an excellent heat dissipating characteristic.
摘要翻译： 提供了尺寸小且显示出优异的生产率的反应器，其制造方法和适合作为反应器的构成成分的反应器组分。 反应器包括包括线圈和磁芯的组合产品，以及存储组合产品的壳体。 壳体包括由铝制成的底板部分，由绝缘树脂制成的侧壁部分和形成在底板部分的内表面上用于固定线圈的接合层。 底板部分和侧壁部分是通过螺栓等彼此一体化的独立的分离部件。 设置在与构成线圈的线的端部相对的位置处的一对接合片的端子接头被固定到侧壁部。 由于线的每个端部插入由接合片形成的空间中，所以线和端子接头可以彼此电连接，而不需要使用单独的夹具。 由于接合层由表现出优异的导热性和绝缘性的粘合剂制成，所以反应器具有优异的散热特性。
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公开(公告)号：US20130293335A1
公开(公告)日：2013-11-07
申请号：US13979916
申请日：2012-02-08
摘要： A reactor being small in size and exhibiting excellent productivity, a method for manufacturing the same, and a reactor component suitable as the constituent component of the reactor are provided. The reactor includes a combined product including a coil and a magnetic core, and a case storing the combined product. The case includes a bottom plate portion made of aluminum, a side wall portion made of an insulating resin, and a joining layer formed on the inner face of the bottom plate portion for fixing the coil. The bottom plate portion and the side wall portion are independent separate members, which are integrated with each other by bolts and the like. Terminal fittings having a pair of joining pieces, which are disposed at the positions opposing to the end portions of the wire structuring the coil, are fixed to the side wall portion. Since each end portion of the wire is interposed in the space formed by the joining pieces, the wire and the terminal fittings can be electrically connected to each other without the necessity of using a separate jig. Since the joining layer is made of an adhesive agent exhibiting excellent thermal conductivity and insulation, the reactor possesses an excellent heat dissipating characteristic.
摘要翻译： 提供了尺寸小且显示出优异的生产率的反应器，其制造方法和适合作为反应器的构成成分的反应器组分。 反应器包括包括线圈和磁芯的组合产品，以及存储组合产品的壳体。 壳体包括由铝制成的底板部分，由绝缘树脂制成的侧壁部分和形成在底板部分的内表面上用于固定线圈的接合层。 底板部分和侧壁部分是通过螺栓等彼此一体化的独立的分离部件。 设置在与构成线圈的线的端部相对的位置处的一对接合片的端子接头被固定到侧壁部。 由于线的每个端部插入由接合片形成的空间中，所以线和端子接头可以彼此电连接，而不需要使用单独的夹具。 由于接合层由表现出优异的导热性和绝缘性的粘合剂制成，所以反应器具有优异的散热特性。
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公开(公告)号：US09099236B2
公开(公告)日：2015-08-04
申请号：US13882397
申请日：2011-11-04
CPC分类号： H01F27/008 , H01F27/025 , H01F27/22 , H01F37/00 , H01F41/02 , Y10T29/49073
摘要： A reactor 1 of the present invention includes: a combined product 10 provided with a coil 2 and a magnetic core 3 where the coil 2 is disposed; and a case 4 storing the combined product 10. The case 4 includes: a bottom plate portion 40 fixed to a fixation target when the reactor 1 is installed in the fixation target; a side wall portion 41 attached to the bottom plate portion 40 to surround the combined product 10; and a heat dissipation layer 42 formed on the inner face of the bottom plate portion 40 to be interposed between the bottom plate portion 40 and the coil 2. The bottom plate portion 40 is made of aluminum, and the side wall portion 41 is made of an insulating resin. The heat dissipation layer 42 is made of an adhesive agent whose thermal conductivity is high and which exhibits an excellent insulating characteristic. Since the bottom plate portion 40 is structured as a separate member from the side wall portion 41, the heat dissipation layer 42 can easily be formed and, moreover, the heat dissipation layer 42 can be made of a material possessing an excellent heat dissipating characteristic. Since the insulator 5 evenly presses the coil 2 against the heat dissipation layer 42, an even more excellent heat dissipating characteristic is achieved.
摘要翻译： 本发明的电抗器1包括：设置有线圈2的组合产品10和设置线圈2的磁芯3; 以及存储组合产品10的壳体4.壳体4包括：当反应器1安装在固定目标件中时固定到固定目标的底板部分40; 连接到底板部分40以围绕组合产品10的侧壁部分41; 以及形成在底板部40的内表面上以插入在底板部40和线圈2之间的散热层42.底板部40由铝制成，侧壁部41由 绝缘树脂。 散热层42由热传导率高的粘合剂制成，具有优异的绝缘特性。 由于底板部分40被构造成与侧壁部分41分开的部件，所以可以容易地形成散热层42，此外，散热层42可以由具有优异的散热特性的材料制成。 由于绝缘体5将线圈2均匀地压靠在散热层42上，所以实现了更优异的散热特性。
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公开(公告)号：US20130222100A1
公开(公告)日：2013-08-29
申请号：US13882397
申请日：2011-11-04
CPC分类号： H01F27/008 , H01F27/025 , H01F27/22 , H01F37/00 , H01F41/02 , Y10T29/49073
摘要： A reactor 1 of the present invention includes: a combined product 10 provided with a coil 2 and a magnetic core 3 where the coil 2 is disposed; and a case 4 storing the combined product 10. The case 4 includes: a bottom plate portion 40 fixed to a fixation target when the reactor 1 is installed in the fixation target; a side wall portion 41 attached to the bottom plate portion 40 to surround the combined product 10; and a heat dissipation layer 42 formed on the inner face of the bottom plate portion 40 to be interposed between the bottom plate portion 40 and the coil 2. The bottom plate portion 40 is made of aluminum, and the side wall portion 41 is made of an insulating resin. The heat dissipation layer 42 is made of an adhesive agent whose thermal conductivity is high and which exhibits an excellent insulating characteristic. Since the bottom plate portion 40 is structured as a separate member from the side wall portion 41, the heat dissipation layer 42 can easily be formed and, moreover, the heat dissipation layer 42 can be made of a material possessing an excellent heat dissipating characteristic. Since the insulator 5 evenly presses the coil 2 against the heat dissipation layer 42, an even more excellent heat dissipating characteristic is achieved.
摘要翻译： 本发明的电抗器1包括：设置有线圈2的组合产品10和设置线圈2的磁芯3; 以及存储组合产品10的壳体4.壳体4包括：当反应器1安装在固定目标件中时固定到固定目标的底板部分40; 连接到底板部分40以围绕组合产品10的侧壁部分41; 以及形成在底板部40的内表面上以插入在底板部40和线圈2之间的散热层42.底板部40由铝制成，侧壁部41由 绝缘树脂。 散热层42由热传导率高的粘合剂制成，具有优异的绝缘特性。 由于底板部分40被构造成与侧壁部分41分开的部件，所以可以容易地形成散热层42，此外，散热层42可以由具有优异散热特性的材料制成。 由于绝缘体5将线圈2均匀地压靠在散热层42上，所以实现了更优异的散热特性。
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公开(公告)号：US08717133B2
公开(公告)日：2014-05-06
申请号：US13642784
申请日：2011-03-16
申请人： Akinori Ooishi , Hiromi Yabutani , Takahiro Onizuka , Takayuki Sano , Atsushi Ito , Shinichiro Yamamoto , Hajime Kawaguchi
发明人： Akinori Ooishi , Hiromi Yabutani , Takahiro Onizuka , Takayuki Sano , Atsushi Ito , Shinichiro Yamamoto , Hajime Kawaguchi
摘要： A reactor including an assembly of a coil, a magnetic core on which the coil is disposed, and a case that houses the assembly. The case includes an installation face, a side wall that is removably attached to the installation face and surrounds the periphery of the assembly, and a heat dissipation layer formed on the inner face of the installation face and interposed between the installation face and the installation-side face of the coil. The installation face consists of aluminum, the side wall consists of an insulating resin, and the heat dissipation layer consists of an adhesive with high thermal conductivity and excellent insulation. The installation face is separate from the side wall, making it easy to form the heat dissipation layer, and having excellent heat dissipation. The side wall consists of an insulating resin, thus reducing the gap between it and the coil.
摘要翻译： 包括线圈的组件，设置有线圈的磁芯的反应器和容纳组件的壳体。 壳体包括安装面，可移除地安装在安装面上并且围绕组件的周边的侧壁，以及形成在安装面的内表面上的介于安装面和安装面之间的散热层， 线圈的侧面。 安装面由铝构成，侧壁由绝缘树脂构成，散热层由导热性高，绝缘性优良的粘合剂构成。 安装面与侧壁分开，易于形成散热层，散热性好。 侧壁由绝缘树脂组成，因此减小了其与线圈之间的间隙。
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公开(公告)号：US20130038415A1
公开(公告)日：2013-02-14
申请号：US13642784
申请日：2011-03-16
申请人： Akinori Ooishi , Hiromi Yabutani , Takahiro Onizuka , Takayuki Sano , Atsushi Ito , Shinichiro Yamamoto , Hajime Kawaguchi
发明人： Akinori Ooishi , Hiromi Yabutani , Takahiro Onizuka , Takayuki Sano , Atsushi Ito , Shinichiro Yamamoto , Hajime Kawaguchi
IPC分类号： H01F27/08
摘要： A reactor including an assembly of a coil, a magnetic core on which the coil is disposed, and a case that houses the assembly. The case includes an installation face, a side wall that is removably attached to the installation face and surrounds the periphery of the assembly, and a heat dissipation layer formed on the inner face of the installation face and interposed between the installation face and the installation-side face of the coil. The installation face consists of aluminum, the side wall consists of an insulating resin, and the heat dissipation layer consists of an adhesive with high thermal conductivity and excellent insulation. The installation face is separate from the side wall, making it easy to form the heat dissipation layer, and having excellent heat dissipation. The side wall consists of an insulating resin, thus reducing the gap between it and the coil.
摘要翻译： 包括线圈的组件，设置有线圈的磁芯的反应器和容纳组件的壳体。 壳体包括安装面，可移除地安装在安装面上并且围绕组件的周边的侧壁，以及形成在安装面的内表面上的介于安装面和安装面之间的散热层， 线圈的侧面。 安装面由铝构成，侧壁由绝缘树脂构成，散热层由导热性高，绝缘性优良的粘合剂构成。 安装面与侧壁分开，易于形成散热层，散热性好。 侧壁由绝缘树脂组成，因此减小了其与线圈之间的间隙。
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公开(公告)号：US20130088317A1
公开(公告)日：2013-04-11
申请号：US13466171
申请日：2012-05-08
CPC分类号： H01F17/06 , H01F27/263 , H01F27/306 , H01F27/325 , H01F2017/048 , Y10T29/4902
摘要： An annular core (14) of a reactor (10) has two core mold members (24a, 24b) integrated by bonding core segments (32) and gap plates (34) with a cyanoacrylate-based adhesive agent (36) to each other and insert-molding the bonded core segments (32) and gap plates (34) with a thermoplastic resin (38).
摘要翻译： 反应器（10）的环形芯（14）具有通过使芯部段（32）和间隙板（34）与基于氰基丙烯酸酯的粘合剂（36）彼此结合而结合的两个芯模构件（24a，24b）， 用热塑性树脂（38）将粘合的芯段（32）和间隙板（34）嵌入成型。
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8.发明授权Reactor, converter, power converter apparatus, and method for manufacturing reactor 有权电抗器，转换器，电力转换装置及制造反应堆的方法公开(公告)号：US09343219B2
公开(公告)日：2016-05-17
申请号：US14122630
申请日：2012-03-14
CPC分类号： H01F27/022 , B60L7/14 , B60L11/1803 , B60L11/1868 , B60L2210/10 , H01F27/02 , H01F27/306 , H01F27/32 , H01F41/04 , H02M7/539 , Y02T10/7005 , Y02T10/7066 , Y02T10/7216 , Y10T29/49073
摘要： The present invention is directed to a reactor 1 including a combined product 10 made up of a coil member 2 and a magnetic core 3, and a case 4 storing the combined product 10. The case 4 is formed by a combination of a side wall portion 41 surrounding the combined product 10 and a bottom plate portion 40 being a member separate from the side wall portion 41. Between the bottom plate portion 40 of the case 4 and the coil member 2 (coils 2a and 2b), an insulating sheet 42 is interposed. In order to fabricate the reactor 1, the insulating sheet 42 is disposed on the bottom plate portion 40, and the combined product 10 is disposed on the insulating sheet 42. Then, the side wall portion 41 is disposed from above the combined product 10, and the side wall portion 41 and the bottom plate portion 40 are engaged with each other.
摘要翻译： 本发明涉及一种包括由线圈构件2和磁芯3构成的组合产品10的反应器1和存储组合产品10的壳体4.壳体4由侧壁部分 41和围绕组合产品10的底板部分40是与侧壁部分41分离的部件。在壳体4的底板部分40和线圈部件2（线圈2a和2b）之间，绝缘片42是 插入。 为了制造反应器1，绝缘片42设置在底板部40上，组合产品10设置在绝缘片42上。然后，侧壁部41从组合产品10的上方配置， 并且侧壁部41和底板部40彼此接合。
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9.发明申请REACTOR, CONVERTER, POWER CONVERTER APPARATUS, AND METHOD FOR MANUFACTURING REACTOR 有权反应器，转换器，功率转换器装置和制造反应器的方法公开(公告)号：US20140112044A1
公开(公告)日：2014-04-24
申请号：US14122630
申请日：2012-03-14
CPC分类号： H01F27/022 , B60L7/14 , B60L11/1803 , B60L11/1868 , B60L2210/10 , H01F27/02 , H01F27/306 , H01F27/32 , H01F41/04 , H02M7/539 , Y02T10/7005 , Y02T10/7066 , Y02T10/7216 , Y10T29/49073
摘要： The present invention is directed to a reactor 1 including a combined product 10 made up of a coil member 2 and a magnetic core 3, and a case 4 storing the combined product 10. The case 4 is formed by a combination of a side wall portion 41 surrounding the combined product 10 and a bottom plate portion 40 being a member separate from the side wall portion 41. Between the bottom plate portion 40 of the case 4 and the coil member 2 (coils 2a and 2b), an insulating sheet 42 is interposed. In order to fabricate the reactor 1, the insulating sheet 42 is disposed on the bottom plate portion 40, and the combined product 10 is disposed on the insulating sheet 42. Then, the side wall portion 41 is disposed from above the combined product 10, and the side wall portion 41 and the bottom plate portion 40 are engaged with each other.
摘要翻译： 本发明涉及一种包括由线圈构件2和磁芯3构成的组合产品10的反应器1和存储组合产品10的壳体4.壳体4由侧壁部分 41和围绕组合产品10的底板部分40是与侧壁部分41分离的部件。在壳体4的底板部分40和线圈部件2（线圈2a和2b）之间，绝缘片42是 插入。 为了制造反应器1，绝缘片42设置在底板部40上，组合产品10设置在绝缘片42上。然后，侧壁部41从组合产品10的上方配置， 并且侧壁部41和底板部40彼此接合。
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10.发明授权公开(公告)号：US06761567B2
公开(公告)日：2004-07-13
申请号：US10352908
申请日：2003-01-29
申请人： Takahiro Onizuka , Yukinori Kita
发明人： Takahiro Onizuka , Yukinori Kita
IPC分类号： H01R909
CPC分类号： B60R16/0238 , H01R9/226 , H05K7/026 , Y10S439/949
摘要： An electric power distribution unit is formed independently of a bus bar board by integrating a plurality of switching devices. The electric power distribution unit includes a heat radiation plate and a plurality of unit-forming bus bars. The switching devices are mounted on the bus bars. Input and output terminals are formed by bending appropriate unit-forming bus bars toward the heat radiation plate, and are connected to connection terminals of the bus bar board. A circuit is formed in which electric power inputted to the input terminal is supplied through the switching devices to the output terminals.
摘要翻译： 电力分配单元通过集成多个开关装置而与母线板独立地形成。 电力分配单元包括散热板和多个单元形成母线。 开关装置安装在母线上。 输入和输出端子通过将适当的单元形成母线弯曲朝向散热板形成，并且连接到母线板的连接端子。 形成电路，其中输入到输入端子的电力通过开关装置提供给输出端子。
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