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公开(公告)号：US20100181041A1
公开(公告)日：2010-07-22
申请号：US12310916
申请日：2006-10-23
Applicant: Manfred Renkel
Inventor： Manfred Renkel
CPC classification number: B22D13/066 , B22D21/005 , F05B2230/21 , F05C2201/021 , F05C2201/0412
Abstract: The invention concerns a production of precision castings by centrifugal casting, comprising the following steps: a) providing a centrifugal casting device having a rotor (1) being rotatable around an axis (A), and at least one crucible (8) being accommodated in the rotor (1) and at least one mold (4) being associated with said crucible (8) and being accommodated in a first radial distance (r1) from the axis (A), b) creating a metal melt (15) within the crucible (8), c) rotating the rotor (1) and thereby forcing the melt (15) by means of centrifugal forces from the crucible (8) into the mold (4), d) exerting a pressure on the melt (15) being forced into the mold (4) until the temperature of the solidifying melt (15) has reached a predetermined cooling-temperature in a range of 1300° to 800° C., wherein the pressure corresponds to the centrifugal force acting on the melt (15) at the moment when the mold (4) is completely filled times a factor of 1.0 to 5.0, and e) relieving the pressure when the temperature of the solidifying melt (15) is smaller than said predetermined cooling-temperature.
Abstract translation: 本发明涉及通过离心铸造生产精密铸件，其包括以下步骤：a）提供具有可围绕轴线（A）旋转的转子（1）的离心铸造装置，以及容纳至少一个坩埚（8） 所述转子（1）和至少一个模具（4）与所述坩埚（8）相关并且从所述轴线（A）以第一径向距离（r1）容纳，b）在所述坩埚内部形成金属熔体（15） 坩埚（8），c）旋转转子（1），从而迫使熔体（15）通过离心力从坩埚（8）进入模具（4），d）对熔体（15）施加压力， 被迫进入模具（4）直到凝固熔体（15）的温度达到1300℃至800℃范围内的预定冷却温度，其中压力对应于作用在熔体上的离心力（ 15）当模具（4）被完全填充的时刻为1.0至5.0的时刻，以及e）减轻压力 当凝固熔体（15）的温度小于所述预定冷却温度时。
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公开(公告)号：US20070261813A1
公开(公告)日：2007-11-15
申请号：US11632774
申请日：2005-07-16
Applicant: Manfred Renkel , Wilfried Smarsly
Inventor： Manfred Renkel , Wilfried Smarsly
IPC: B22D23/06
CPC classification number: B22D23/06 , B22D21/005 , B22D21/007 , B22D27/15 , B22D39/02
Abstract: The invention relates to a method for producing a cast component, particularly a gas turbine component, by casting. According to the invention, the method comprises at least the following steps: a) preparing a melting crucible; b) preparing a semifinished granular material from an intermetallic titanium/aluminum material; c) filling the melting crucible with the semifinished granular material, whereby the quantity of the semifinished granular material placed inside the melting crucible corresponds to the quantity necessary for casting the component; d) melting the semifinished granular material made of the intermetallic titanium/aluminum material inside the melting crucible; e) preparing a casting mold; f) pouring the melt into the casting mold; g) solidifying the melt inside the casting mold, and; h) removing the cast component from the casting mold.
Abstract translation: 本发明涉及通过铸造生产铸件，特别是燃气轮机件的方法。 根据本发明，该方法至少包括以下步骤：a）制备熔化坩埚; b）从金属间钛/铝材料制备半成品颗粒材料; c）用半成品颗粒材料填充熔化的坩埚，由此放置在熔化坩埚内部的半成品颗粒材料的量相当于铸造组分所需的量; d）在熔融坩埚内熔化由金属间钛/铝材料制成的半成品粒状材料; e）制备铸模; f）将熔体倒入铸模中; g）固化铸模内部的熔体， h）从铸模中去除铸造组件。
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公开(公告)号：US20100000706A1
公开(公告)日：2010-01-07
申请号：US12310925
申请日：2007-02-07
Applicant: Manfred Renkel
Inventor： Manfred Renkel
CPC classification number: B22D13/066 , B22D21/005 , F05B2230/21 , F05C2201/021 , F05C2201/0412
Abstract: The invention concerns a method for production of a turbine blades by centrifugal casting, the turbine blade having a leading edge portion with a first thickness and a flowing-off edge portion with a second thickness being smaller than the first thickness, comprising the following steps: a) providing a centrifugal casting device having a rotor (1) being rotatable around an axis (A), and at least one crucible (8) being accommodated in the rotor (1), the crucible having at least one outlet opening, b) providing a mold (4) having an extended cavity (20) for forming the turbine blade, c) arranging the mold (4) at a radially outward position with respect to the crucible (8), so that an inlet opening (5) of the mold (4) is arranged vis-a-vis with an outlet opening (9) of the crucible (8), and further arranging the mold (4) so that a mold leading edge (21) is directed in a direction against the rotational direction of the rotor (1), d) rotating the rotor (1) and thereby forcing a metal melt (15) by means of centrifugal forces from the crucible (8) into the mold (4), e) exerting a pressure on the melt (15) being forced into the mold (4) until the temperature of the solidifying melt (15) has reached a predetermined cooling-temperature, and f) relieving the pressure when the temperature of the solidifying melt (15) is smaller than said predetermined cooling-temperature.
Abstract translation: 本发明涉及通过离心铸造生产涡轮叶片的方法，该涡轮叶片具有第一厚度的前缘部分和具有小于第一厚度的第二厚度的流出边缘部分，包括以下步骤： a）提供具有可围绕轴线（A）旋转的转子（1）和至少一个容纳在所述转子（1）中的坩埚（8）的离心铸造装置，所述坩埚具有至少一个出口，b） 提供具有用于形成所述涡轮机叶片的延伸空腔（20）的模具（4），c）将所述模具（4）相对于所述坩埚（8）布置在径向向外的位置，使得所述模具 模具（4）相对于坩埚（8）的出口（9）相对地布置，并且进一步布置模具（4），使得模具前缘（21）朝向反方向 转子（1）的旋转方向，d）旋转转子（1），从而迫使金属熔体 15）通过从坩埚（8）进入模具（4）的离心力，e）对被迫进入模具（4）的熔体（15）施加压力，直到固化熔体（15）的温度具有 达到预定的冷却温度，以及f）当凝固熔体（15）的温度小于所述预定冷却温度时，减轻压力。
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公开(公告)号：US20070151696A1
公开(公告)日：2007-07-05
申请号：US10585978
申请日：2004-12-22
Applicant: Manfred Renkel , Wilfried Smarsly
Inventor： Manfred Renkel , Wilfried Smarsly
Abstract: The invention relates to a method for the production of a cast component, in particular a gas turbine component. The inventive method comprises at least the following steps: a) a crucible and at least one semi-finished product is prepared from an intermetallic titanium-aluminium material; b) the or each semi-finished product made of intermetallic titanium-aluminium material is melted in the crucible; c) at least one additional element or an additional compound is added to the melt, whereby the or each element and/or the or each compound is introduced into the melt according to the melting temperature thereof; d) a casting mould is prepared; e) the casting mould is filled with the melt; f) the melt is solidified in the casting mould; g) the casting component is extracted from the casting mould.
Abstract translation: 本发明涉及一种用于生产铸造部件，特别是燃气轮机部件的方法。 本发明的方法至少包括以下步骤：a）坩埚，并且从金属间钛 - 铝材料制备至少一种半成品; b）由金属间钛 - 铝材料制成的每个半成品在坩埚中熔化; c）将至少一种另外的元素或另外的化合物加入到熔体中，由此根据其熔融温度将这些或每种元素和/或每种化合物引入熔体中; d）制备铸模; e）铸模中填充有熔体; f）熔体在铸模中固化; g）铸造部件从铸模中取出。
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公开(公告)号：US08167023B2
公开(公告)日：2012-05-01
申请号：US12310918
申请日：2007-10-22
Applicant: Manfred Renkel
Inventor： Manfred Renkel
CPC classification number: B22D13/06 , B22D13/066 , B22D13/10
Abstract: An apparatus for centrifugal casting under vacuum includes a rotor having a shaft extending in an essentially vertical direction and being rotatable around an axis defined by the shaft. The rotor has at least one mold, at least one crucible, and a gas-tight housing in which the mold and the crucible are accommodated. The apparatus also includes a vacuum source to create a vacuum in the housing, a heating device that melts a metal, a drive device that drives the shaft in order to rotate the rotor, and an auxiliary acceleration device configured to generate a force to further rotate the rotor to overcome a moment of inertia of the rotor. The auxiliary acceleration device includes a jet propulsion and/or at least one pushing actuator accelerating the resting rotor.
Abstract translation: 用于真空离心铸造的装置包括转子，该转子具有沿基本上垂直的方向延伸并可围绕轴限定的轴线旋转。 转子具有至少一个模具，至少一个坩埚和气密的壳体，模具和坩埚被容纳在其中。 该装置还包括真空源以在壳体中产生真空，熔化金属的加热装置，驱动轴以驱动转子的驱动装置以及被配置为产生力以进一步旋转的辅助加速装置 转子克服转子惯性矩。 辅助加速装置包括喷射推进和/或至少一个促动静止转子的推动致动器。
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Patent Agency Ranking
公开(公告)号：US20110203761A1
公开(公告)日：2011-08-25
申请号：US12998170
申请日：2009-09-24
Applicant: Manfred Renkel
Inventor： Manfred Renkel
CPC classification number: B22C9/04 , B22C1/06 , B22C3/00 , B32B18/00 , C04B28/06 , C04B35/04 , C04B35/505 , C04B35/63 , C04B35/6303 , C04B2111/00879 , C04B2111/00939 , C04B2235/3206 , C04B2235/3208 , C04B2235/3222 , C04B2235/3229 , C04B2235/5427 , C04B2235/5436 , C04B2235/6028 , C04B2237/06 , C04B2237/066 , C04B2237/068 , C04B14/30 , C04B14/303
Abstract: The invention relates to a method for producing a mould for casting metallic melts, in particular for casting titanium, titanium alloys or intermetallic titanium aluminides. Said method consists of the following steps: a contact layer is produced by applying a first slicker containing a first metal oxide powder as an essentially solid component to a moulded core, a first sanding layer is produced on the contact layer formed from the first slicker by sanding with a second metal oxide powder and the layer sequence formed from the contact layer and the first sanding layer is radiated with infrared light for a predetermined period of time. According to the invention, for speeding up the drying process, a first dry mass of the first slicker contains a hydraulic binder.
Abstract translation: 本发明涉及一种用于铸造金属熔体的模具的方法，特别是用于铸造钛，钛合金或金属间铝化钛的方法。 所述方法包括以下步骤：通过将包含第一金属氧化物粉末作为基本上固体的组分的第一沾料施加到模制的芯上来制备接触层，在由第一溜槽形成的接触层上产生第一砂光层， 用第二金属氧化物粉末进行砂磨，并且由接触层和第一砂光层形成的层序列用红外光辐射预定时间段。 根据本发明，为了加速干燥过程，第一个浸渍的第一干燥物质含有液压粘合剂。
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7.发明申请公开(公告)号：US20110203760A1
公开(公告)日：2011-08-25
申请号：US12998168
申请日：2009-09-24
Applicant: Manfred Renkel
Inventor： Manfred Renkel
Abstract: The invention relates to a method for producing a casting mould for casting highly reactive melts, in particular for casting titanium, titanium alloys or intermetallic titanium aluminides. Said method consists of the following steps: a contact layer (1) is produced by applying a first slicker containing a first Y2O3-powder as an essentially solid component, to a mould core, the contact layer (1) formed from the first slicker is sanded with a second Y2O3-powder containing Y2O3 as the essential component. With respect to a particular efficient process, a first dry mass for producing the first slicker contains at least 75 wt. % Y2O3 and as additional solid components, at least 1.0-25 wt. % of a hydraulic binder.
Abstract translation: 本发明涉及一种用于铸造高反应性熔体的铸模的方法，特别是用于铸造钛，钛合金或金属间钛化铝的铸模。 所述方法包括以下步骤：通过将包含第一Y 2 O 3粉末作为基本上固体的组分的第一滑动件施加到模芯来制造接触层（1），由第一滑块形成的接触层（1） 用含有Y 2 O 3的第二种Y 2 O 3粉末作为必需组分进行砂磨。 关于特别有效的方法，用于生产第一次漂白的第一干燥物质含有至少75wt。 ％Y 2 O 3和作为另外的固体组分，至少1.0-25wt。 ％的液压粘合剂。
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公开(公告)号：US20080069720A1
公开(公告)日：2008-03-20
申请号：US11579642
申请日：2005-05-02
Applicant: Manfred Renkel , Wilfried Smarsly
Inventor： Manfred Renkel , Wilfried Smarsly
CPC classification number: C22C14/00
Abstract: The invention relates to a titanium/aluminium alloy with an alloy composed of titanium, aluminium and niobium, with an aluminium content of between 35 and 60 wt. %. The alloy can further contain 1-100 ppm chlorine and/or fluorine and 0.01-1.0 wt. % gold and/or silver. The invention further relates to a lightweight component made from a titanium/aluminium alloy and the use of a titanium/aluminium alloy for the production of a homogeneous, fine-grain, precursor by means of a spin casting method.
Abstract translation: 本发明涉及一种钛/铝合金，其合金由钛，铝和铌组成，铝含量为35至60重量％。 ％。 该合金还可以含有1-100ppm的氯和/或氟和0.01-1.0wt。 ％金和/或银。 本发明还涉及一种由钛/铝合金制成的轻质部件，以及使用钛/铝合金通过旋转浇铸法制造均匀的细粒前体。
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公开(公告)号：US08136572B2
公开(公告)日：2012-03-20
申请号：US12310916
申请日：2006-10-23
Applicant: Manfred Renkel
Inventor： Manfred Renkel
CPC classification number: B22D13/066 , B22D21/005 , F05B2230/21 , F05C2201/021 , F05C2201/0412
Abstract: A method of producing a precision centrifugal casting includes: a) providing a centrifugal casting device having a rotor rotatable around an axis, at least one crucible accommodated in the rotor, and at least one mold associated with the crucible and disposed at a first radial distance from the axis, b) creating a metal melt within the crucible, c) rotating the rotor thereby forcing the melt using centrifugal forces from the crucible into the mold, d) exerting a pressure on the melt forced into the mold until the temperature of the solidifying melt has reached a predetermined cooling-temperature in a range of 1300° to 800° C., wherein the pressure corresponds to the centrifugal force acting on the melt just when the mold is completely filled, times a factor of 1.0 to 5.0, and e) relieving the pressure when the temperature of the solidifying melt is lower than the predetermined cooling-temperature.
Abstract translation: 一种制造精密离心铸造的方法包括：a）提供一种离心铸造装置，该离心铸造装置具有可围绕轴线旋转的转子，容纳在转子中的至少一个坩埚，以及与该坩埚相关联的至少一个模具，并且以第一径向距离 b）在坩埚内产生金属熔体，c）旋转转子，从而迫使熔体使用离心力从坩埚进入模具，d）对被迫进入模具的熔体施加压力，直到 凝固熔体已经达到1300℃至800℃范围内的预定冷却温度，其中压力对应于刚好在模具完全填充时作用在熔体上的离心力，乘以1.0至5.0倍，以及 e）当凝固熔体的温度低于预定的冷却温度时，减轻压力。
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公开(公告)号：US08075713B2
公开(公告)日：2011-12-13
申请号：US12450702
申请日：2007-04-11
Applicant: Manfred Renkel
Inventor： Manfred Renkel
CPC classification number: C22C14/00 , B22D13/026 , C22F1/183
Abstract: A production of precision castings by centrifugal casting, includes the following steps: a) providing in a crucible (8) a melt of the following composition: Ti45-52 at. %Al45-50 at. %Xl1-3 at. %X22-4 at. %X30-1 at. %/ where Xl =Cr, Mn, V, X2=Nb, Ta, W, Mo, X3=Si, B, C; b) forcing the melt by means of centrifugal forces from the crucible (8) into a mold (4); c) solidifying the melt within the mold thereby creating a casting consisting of a titanium alloy having a lamellar microstructure; and d) reheating the casting for a duration of 60 to 150 hours at a temperature higher than the eutectic temperature and lower than the alpha-transus temperature of the composition.
Abstract translation: 通过离心铸造生产精密铸件，包括以下步骤：a）在坩埚（8）中提供以下组成的熔体：Ti45-52 at。 ％Al45-50 at。 ％Xl1-3 at。 ％X22-4 at。 ％X30-1 at。 ％/其中X1 = Cr，Mn，V，X2 = Nb，Ta，W，Mo，X3 = Si，B，C; b）通过离心力从坩埚（8）迫使熔体进入模具（4）; c）在模具内固化熔体，从而产生由具有层状微结构的钛合金组成的铸件; 和d）在高于共晶温度并低于组合物的α-转变温度的温度下将铸件再加热60至150小时。
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