摘要:
A smelting reduction method comprising (a) charging a carbonaceous material and an ore into a reacting furnace to directly contact the carbonaceous material and the ore; (b) reducing the ore until at least a part of the ore is metallized, the resultant reduced ore containing at least a part of metallized metal being produced; (c) charging the carbonaceous material and the ore containing at least a part of the metallized metal from step (b) into a smelting furnace having a metal bath; and (d) blowing a gas containing 20% or more of oxygen into the metal bath in the smelting furnace to produce molten iron.
摘要:
An apparatus for a smelting reduction of iron ore comprising a preheat and prereduction furnace which preheats and prereduces iron ore, a smelting reduction furance into which said preheated and prereduced iron ore, carbonaceous material and fluxes are charged and in which said preheated and prereduced iron ore are smelted and reduced, a top blow oxygen lance having decarburizing nozzles and post-combustion nozzles and blowing oxygen into said smelting reduction furance, and at least one side tuyere placed at a side wall of the smelting reduction furnace and at least one bottom tuyere placed at a bottom of the smelting reduction furnace through which a stirring gas is respectively blown so that at least a part of said stirring gas introduced through said at least one side tuyere hits a swollen portion of the molten metal by said stirring gas introduced through said at least one bottom tuyere.
摘要:
A method for smelting reduction of Ni ore comprises charging Ni ore, carbonaceous material and flux into a converter type smelting reduction furnace holding molten iron therein and controlling a post-combustion ratio [(H.sub.2 O+CO.sub.2)/(H.sub.2 +H.sub.2 O+CO+CO.sub.2)] inside the smelting reduction furnace at 0.3 or more by blowing oxygen from a top-blow oxygen lance and stirring gas from a bottom-blow tuyere arranged in the bottom of the smelting reduction furnace into the smelting reduction furnace.A relation between a content of carbon [C] (%) in molten metal and an amount of slag produced per ton of molten metal is represented with a formula:[C].gtoreq.S(T/HMT)/3
摘要:
The invention provides an apparatus for smelting reduction of iron ore which contains (1) at least one preheat and prereduction furnace which preheats and prereduces iron ore to a prereduction degree of less than 30%; (2) a smelting reduction furnace into which the preheated and prereduced iron ore, carbonaceous material and flux are charged and in which the preheated and prereduced iron ore is reduced; and (3) a top blow oxygen lance having first nozzles for decarburization and second nozzles for post-combustion, oxygen gas being blown through the first nozzles and the second nozzles into the smelting reduction furnace. At least one side tuyere is placed in a side wall of the smelting reduction furnace and at least one bottom tuyere is placed in a bottom wall of the smelting reduction furnace for blowing a stirring gas through the at least one side tuyere and the at least one bottom tuyere into the smelting reduction furnace.
摘要:
A method for smelting reduction of iron ore, comprises the steps of: introducing iron ore into a preheat and prereduction furnace and preheating and prereducing the iron ore, a prereduction degree being less than 30%; charging the iron ore, carbonaceous material and flux into a smelting reduction furnace; blowing oxygen gas, through decarburization nozzles and post-combustion nozzles placed in a top end of an oxygen lance, into the smelting reduction furnace, the top end of the oxygen lance being located so as to be between a top level and a bottom level of a slag layer; blowing a stirring gas through side tuyeres placed in a side wall and bottom tuyeres placed in a bottom wall of the smelting reduction furnace; and controlling a flow amount of the oxygen gas and the stirring gas so that an oxidation degree of an exhaust gas generated in the smelting reduction furnace ranges 0.4 to 0.9 and still a temperature of the exhaust gas ranges 300.degree. to 1300.degree. C. when the exhaust gas is introduced into the preheat and prereduction furnace. Furthermore, an apparatus for smelting reduction of iron ore comprises: a preheat and prereduction furnace; a smelting reduction furnace; a top blow oxygen lance with decarburization nozzles and post-combustion nozzles; side tuyeres and bottom tuyeres.
摘要:
An apparatus for smelting reduction comprising a preheat and prereduction furnace for preheating and prereducing iron ores; a smelting reduction furnace into which iron ores, carbonaceous material and fluxing material are charged and in which the iron ores are smelted and reduced; a top-blow oxygen lance through which oxygen gas is blown into the smelting reduction furnace, having decarbonizing nozzles and post combustion nozzles; and the smelting reduction furnace having bottom and side tuyeres built respectively in a side wall and a bottom thereof.
摘要:
The present invention relates to a method of carrying out a smelting reduction of Cr raw material as Cr ores, Cr ore pellets and so on for directly producing high Cr molten metal in a furnace provided with bottom gas blowing tuyeres, side gas blowing tuyere and a top blowing lance. An inert gas is blown from the bottom tuyere to form an upheaving part on the surface of the molten metal, and an inert gas is blown from the side tuyere against the upheaving part, whereby the molten metal is diffused into a region of the slag where Cr raw material fly so as to accelerate reduction of Cr raw materials by C in the molten metal. On the other hand, O.sub.2 for decarburization is blown from the top lance into the molten metal, and at the same time O.sub.2 for a post combustion is blown into the slag, whereby a region post combustion is formed mainly in the slag, and the slag is agitated compulsively by gas blown from the side tuyere so that heat caused by the post combustion is transferred to Cr ores at high heat transfer efficiency. A ratio of the post combustion is maintained to be more than 0.3 for securing a high post combustion.
摘要:
A method for smelting and reducing iron ores comprises the steps of: the step of preheating and prereducing iron ores; the step of charging the preheated and prereduced iron ores into a smelting reduction furnace; the step of charging carbonaceous material and fluxing material into the smelting reduction furnace; the step of blowing in oxygen gas into the smelting reduction furnace through a top-blow oxygen lance having decarbonizing nozzles and post combustion nozzles; and the step of blowing in stirring gas through side and bottom tuyeres set respectively in a side wall and a bottom of the smelting reduction furnace. Furthermore, an apparatus for smelting reduction fitted for the method comprising: a preheat and prereduction furnace preheating and prereducing iron ores; a smelting reduction furnace into which iron ores, carbonaceous material and fluxing material are charged and in which the iron ores are smelted and reduced; a top-blow oxygen lance through which oxygen gas is blown in into the smelting reduction furnace, having decarbonizing nozzles and post combustion nozzles; and the smelting reduction furnace having bottom and side tuyeres built respectively in a side wall and a bottom thereof.
摘要:
A method for manufacturing molten metal containing Ni and Cr comprises a process of smelting and reducing Ni ore, and a process of smelting and reducing Cr ore.The process of smelting and reducing Ni ore comprises the steps of charging molten iron into a smelting reduction furnace having a top-blow oxygen lance and tuyeres for blowing stirring gas, charging Ni ore, carbonaceous material and flux into the smelting reduction furnace, blowing decarbonization oxygen and post-combustion oxygen from the top-blow oxygen lance into the smelting reduction furnace, blowing stirring gas for stirring the molten metal and slag inside the smelting reduction furnace from the tuyeres, and controlling post-combustion ratio [(H.sub.2 O+CO.sub.2)/(H.sub.2 +H.sub.2 O+CO+CO.sub.2)] at 0.3 or more.The process of smelting and reducing said Cr ore comprises charging Cr ore, carbonaceous material and flux into the smelting reduction furnace holding the molten metal containing Ni, blowing decarbonization oxygen and post-combustion oxygen from the top-blow oxygen lance into the smelting reduction furnace, blowing stirring gas for stirring the molten metal and slag inside the smelting reduction furnace from the tuyeres, and controlling post-combustion ratio [(H.sub.2 O+CO.sub.2)/(H.sub.2 +H.sub.2 O+CO+CO.sub.2)] at 0.3 or more.
摘要:
This invention relates to a method of producing stainless molten steel by a smelting reduction treatment - decarburization treatment of Cr raw materials such as Cr ores, Cr ore pellets and so on consecutively and at high treating speed in one container. In the smelting reduction, an inert gas is blown from bottom tuyeres to form an upheaving part of the molten metal on its surface and the inert gas is blown to this upheaving part. The molten metal is thereby caused to disperse into a region of the slag where the Cr materials float, so that the reduction of Cr is accelerated by C. On the other hand, decarburizing O.sub.2 is blown into the molten metal from a top lance, while O.sub.2 for a post combustion is blown into the slag, so that a post combustion region is formed mainly in the slag, and the slag is forcibly agitated by blowing the gas from the side tuyere, so that a heat generated by the post combustion is caused to transfer to Cr ores at high heat transfer efficiency, and a high post combustion is secured, as maintaining the post combustion ratio to be more than 0.3. After having completed the smelting reduction, the slag is discharged. The molten metal is agitated by blowing the decarburizing O.sub.2 diluted with the inert gas from the top lance, and blowing the inert gas from the bottom tuyeres.