公开(公告)号：US07144531B2

公开(公告)日：2006-12-05

申请号：US10091385

申请日：2002-03-07

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Kazuo Kubota

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Kazuo Kubota

IPC分类号： B29C45/77 ,  B29C45/78

CPC分类号： B29C45/76

摘要： A method of and an apparatus for measuring and evaluating characteristics of material resin using an injection molding machine. Injections of resin are performed with different resin temperatures TCi and different injection velocities Vj to detect injection pressures Pr at set screw positions. Data of combinations (Pr, V, TC) of an N number of injection pressures, injection velocities and resin temperatures are obtained. An interdependency relation function PVT(t, v(x),x) expressing correlation among the injection pressure, the injection velocity and the resin temperature is obtained as PVT(t, v(x), x)=A(x)e−α(x)Tv(x)β(x) according to a least square method using the obtained data, where β(x) represents a degree of dependency on injection velocity influencing the injection pressure and “log A(x)−α(x)T” represents a degree of dependency on resin temperature influencing the injection pressure.

摘要翻译： 一种使用注射成型机测量和评价材料树脂特性的方法和装置。 树脂的注射用不同的树脂温度TCi和不同的注射速度Vj进行，以检测固定螺丝位置处的注射压力Pr。 获得N次喷射压力，喷射速度和树脂温度的组合数据（Pr，V，TC）。 获得表示注射压力，注射速度和树脂温度之间的相关性的相互依赖关系函数P VT（t，v（x），x），作为P＆lt; t，v（x），x）= A（x）e（a）（x）T（x）根据最小二乘法使用（x） 获得的数据，其中β（x）表示影响注射压力的注射速度的依赖程度，而log A（x）-alpha（x）T“表示影响注射压力的树脂温度的依赖程度。

公开(公告)号：US06440338B1

公开(公告)日：2002-08-27

申请号：US09549169

申请日：2000-04-13

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Katsuya Sakaba ,  Shusaku Nishiyama ,  Ikushi Takasaki

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Katsuya Sakaba ,  Shusaku Nishiyama ,  Ikushi Takasaki

IPC分类号： B29C4577

CPC分类号： B29C45/77 ,  B29C45/7693 ,  B29C2945/76006 ,  B29C2945/7604 ,  B29C2945/76066 ,  B29C2945/76274 ,  B29C2945/76287 ,  B29C2945/76498 ,  B29C2945/76511 ,  B29C2945/76531 ,  B29C2945/76551 ,  B29C2945/76568 ,  B29C2945/76595 ,  B29C2945/76688 ,  B29C2945/76859 ,  B29C2945/76939

摘要： A resin flow analysis in a die is performed by CAE or the like to obtain a resin pressure curve at a resin inlet port or a resin pressure curve at a nozzle end portion of a molding machine. Injection (air shot) is performed while a nozzle is separated from a die, so that an injection pressure curve Pa to be detected at this time is obtained. From the injection pressure curve and the resin pressure curve, an injection pressure command curve serving as a molding condition in mass production is obtained. The resin pressure curve obtained by the resin flow analysis is compensated by the injection pressure curve in an air shot for a time lag and pressure loss caused by the mechanical elements of an injection molding machine, so that molding conditions in mass production can be easily obtained. In addition, a pressure loss at the nozzle portion is also obtained, so that an injection pressure command curve is obtained from the pressure loss, the injection pressure curve, and the resin pressure curve.

摘要翻译： 通过CAE等进行模具中的树脂流动分析，得到树脂入口处的树脂压力曲线或成型机的喷嘴端部的树脂压力曲线。 在将喷嘴与模具分离的同时进行喷射（空气喷射），从而获得此时要检测的喷射压力曲线Pa。 根据注射压力曲线和树脂压力曲线，获得用于批量生产的成型条件的注射压力指令曲线。 通过树脂流动分析获得的树脂压力曲线通过喷射压力曲线在喷射时间延迟和由注塑机的机械元件引起的压力损失的情况下进行补偿，从而可以容易地获得批量生产中的成型条件 。 此外，还获得喷嘴部分处的压力损失，从压力损失，喷射压力曲线和树脂压力曲线获得喷射压力指令曲线。

公开(公告)号：US06365075B1

公开(公告)日：2002-04-02

申请号：US09577587

申请日：2000-05-25

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama

IPC分类号： B29C4577

CPC分类号： B29C45/76

摘要： A metering controller capable of making a metering time constant and kneading of resin uniform. A screw torque STRQ(n) is detected and stored at every processing period from a start of metering as reference data. A screw rotational speed command is changed over to a set value at each predetermined changeover position. A present screw torque is detected and subtracted from a corresponding screw torque STRQ(n) of the reference data to obtain a deviation &Dgr;TRQ. A correction amount SROT for the screw rotational speed command is obtained based on the deviation &Dgr;TRQ. The correction amount SROT is added to the set screw rotational speed command SRCMD and thus corrected command is outputted for controlling a servomotor for rotating the screw. A screw retracting speed and a screw retracting position may be adopted as reference data. Since a transition pattern of the screw retracting motion coincides with that in obtaining the reference data, the metering time is made constant.

摘要翻译： 能够使计量时间恒定并且混合树脂均匀的计量控制器。 在从开始计量的每个处理周期检测并存储螺杆转矩STRQ（n）作为参考数据。 在每个预定切换位置，将螺杆转速指令切换到设定值。 检测当前的螺杆扭矩并从参考数据的相应的螺旋扭矩STRQ（n）中减去以获得偏差DELTATRQ。 基于偏差DELTATRQ获得用于螺杆转速指令的校正量SROT。 校正量SROT被添加到设定螺杆转速指令SRCMD中，因此输出校正命令以控制用于旋转螺杆的伺服电动机。 可以采用螺杆回缩速度和螺杆回缩位置作为参考数据。 由于螺杆缩回运动的过渡模式与获得参考数据的过渡模式一致，所以计量时间变得恒定。

公开(公告)号：US06562262B2

公开(公告)日：2003-05-13

申请号：US09822469

申请日：2001-04-02

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Ikushi Takasaki ,  Shusaku Nishiyama ,  Katsuya Sakaba

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Ikushi Takasaki ,  Shusaku Nishiyama ,  Katsuya Sakaba

IPC分类号： B29C3100

CPC分类号： B29C45/77 ,  B29C45/768 ,  B29C2945/76006 ,  B29C2945/7604 ,  B29C2945/76083 ,  B29C2945/7611 ,  B29C2945/76163 ,  B29C2945/76187 ,  B29C2945/76204 ,  B29C2945/7621 ,  B29C2945/76381 ,  B29C2945/76531 ,  B29C2945/76943

摘要： An injection is carried out under a certain molding condition with a nozzle in an injection molding machine left open to sample an injection pressure Pr in every certain cycle for storing. Detected pressure data Pr(0) to Pr(N) for one shot is stored as reference pressure data Pr0(0) to Pr0(N). When defective molding occurs or when a resin lot is changed or the like, the injection is carried out with the nozzle left open under the same molding condition as that used in obtaining the reference pressure data to obtain the detected pressure data Pr(0) to Pr(N). Waveforms of the detected pressure data Pr(0) to Pr(N) and reference pressure data Pr0(0) to Pr0(N) are graphically represented so that variation of the molding condition is observed. It is assumed that if there are any differences, a problem resides in the resin, while if there is no difference but the defective molding occurs, the problem resides in a mold.

摘要翻译： 在一定的成型条件下进行注射，注射成型机中的喷嘴保持开放，以在每一个特定循环中采样注射压力Pr进行存储。 作为基准压力数据Pr0（0），Pr0（0）被存储到Pr0（N）中，一次性的检测压力数据Pr（0）〜Pr（N）被存储。 当发生有缺陷的成型或树脂批次变化等时，在与获得参考压力数据相同的成型条件下，喷嘴保持打开以进行喷射以获得检测到的压力数据Pr（0）至 Pr（N）。 检测到的压力数据Pr（0）至Pr（N）和参考压力数据Pr0（0）至Pr0（N）的波形被图形表示，以便观察成型条件的变化。 假设如果存在任何差异，则在树脂中存在问题，而如果没有差异但发生了有缺陷的成型，问题在于模具。

公开(公告)号：US06616872B2

公开(公告)日：2003-09-09

申请号：US09985773

申请日：2001-11-06

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Hiroshi Watanabe

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Hiroshi Watanabe

IPC分类号： B29C4576

CPC分类号： B29C45/4005 ,  B29C45/7626 ,  B29C2045/1798 ,  B29C2045/764

摘要： A method of and an apparatus for precisely determining a separating force of a molded product from a mold by an ejector in an injection molding machine. A load exerted on an ejector mechanism in operation without a product molded in the mold is constituted by an inner resistance of the ejector mechanism. The inner resistance includes frictional force produced within the ejector mechanism and resilient forces of springs for returning ejector pins to retracted positions thereof. On the other hand, the load exerted on the ejector mechanism in operation with a product molded in the mold is constituted by the inner resistance and the separating force of the molded product from the mold. Thus, a difference between the loads detected in driving the ejector mechanism with and without a molded product at each ejector position precisely represents the separating force of the molded product from the mold. Judgment on defectiveness/non-defectiveness of the molded product, and abnormality of the injection molding operation and the ejector mechanism are performed more precisely based on the determined separating force of the molded product.

公开(公告)号：US06527534B1

公开(公告)日：2003-03-04

申请号：US09626962

申请日：2000-07-27

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Minoru Kobayashi ,  Masayuki Ueno

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Minoru Kobayashi ,  Masayuki Ueno

IPC分类号： B29C4576

CPC分类号： B29C45/7626 ,  B29C2045/764 ,  B29C2945/76013 ,  B29C2945/76247 ,  B29C2945/76418 ,  B29C2945/76725 ,  B29C2945/76943

摘要： A disturbance estimating observer is provided, which estimates a load applied to a servomotor for driving an ejector axis. When an ejector operates, the disturbance load torque estimated by the observer is sampled for each specific period (0 to j), and the data DA (0, 0) to DA (i, j) of (i+1) ejector processes are stored in a table TA in the form of cyclic storage. From this table TA, average values DB (0) to DB (j) of estimated disturbance load torques are determined in turn and they are stored in a table TB. From these average values, upper limit values DC (0) to DC (j) and lower limit values DD (0) to DD (j) of a permissible range are stored in tables TC, TD. When the determined estimated disturbance load torque has exceeded the permissible range, an abnormal load signal is outputted.

摘要翻译： 提供了一种扰动估计观察器，其估计施加到用于驱动喷射器轴线的伺服电动机的负载。 当喷射器运行时，对于每个特定周期（0至j）对观测者估计的扰动负载扭矩进行采样，并且（i + 1）喷射器处理的数据DA（0,0）至DA（i，j） 以循环存储的形式存储在表TA中。 从该表TA，依次确定估计的扰动负载转矩的平均值DB（0）至DB（j），并将它们存储在表TB中。 根据这些平均值，在表TC，TD中存储容许范围的上限值DC（0）〜DC（j）和下限值DD（0）〜DD（j）。 当确定的估计的扰动负载转矩超过允许范围时，输出异常负载信号。

公开(公告)号：US5906777A

公开(公告)日：1999-05-25

申请号：US553420

申请日：1995-11-22

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Yuichi Hosoya

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Yuichi Hosoya

IPC分类号： B29C45/50 ,  B29C45/70 ,  B29C45/76 ,  B29C45/80 ,  B29C45/77

CPC分类号： B29C45/7653 ,  B29C45/70 ,  B29C45/762 ,  B29C45/80

摘要： Clamping and injection operations are executed partially in parallel by adjusting a clamping speed and an injection start timing T so that sum .SIGMA.P of resin pressure acting on the parting plane of a mold cavity will not exceed mold clamping force F outputted at that time. An injection operation is started during the period in which the mold clamping force F is relatively low between mold touch and mold clamping completion, so that gas breathing from the mold cavity can be done easily without providing gas vent in the mold, thereby preventing resin filling failure or burning. Also, the clamping and injection operations are executed partially in parallel, so that time required for clamping and injection processes is shortened by time T' as a whole. Therefore, speeding of molding cycle can be attained.

摘要翻译： PCT No.PCT / JP95 / 00370 Sec。 371日期：1995年11月22日 102（e）1995年11月22日日期PCT 1995年3月7日PCT PCT。 公开号WO95 / 25624 日期1995年9月28日通过调整夹紧速度和注射开始时刻T，并行执行夹紧和注射操作，使得作用于模腔分型面的树脂压力的总和SIGMA P不会超过合模力F输出 那时候。 在模具接触和模具夹紧完成之间的合模力F相对较低的期间开始注射操作，从而可以容易地进行从模腔吸入的气体，而不在模具中提供排气口，从而防止树脂填充 故障或燃烧。 此外，夹持和注入操作部分地并行地执行，使得夹紧和注射过程所需的时间通过整个时间T'缩短。 因此，可以实现成型循环的加速。

公开(公告)号：US06409495B1

公开(公告)日：2002-06-25

申请号：US09618730

申请日：2000-07-18

申请人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Masayuki Ueno

发明人： Masao Kamiguchi ,  Tatsuhiro Uchiyama ,  Masayuki Ueno

IPC分类号： B29C4566

CPC分类号： B29C45/844

摘要： A mold protection device for an injection molding machine capable of automatically setting a reference value for detecting an abnormal load exerted on a mold in a mold closing process. A load exerted on a servomotor for driving a mold clamping mechanism is estimated by a disturbance estimating observer provided in a control system of the servomotor. The estimated disturbance torque is sampled at every predetermined period in a mold protection region and cyclically stored in a table TA as data DA (0, 0) to (i, j) in mold closing processes of the number (i+1). A predetermined amount is added to an average value of data DA (0, n) to (i, n) to define an upper limit DC(n) for the disturbance torque and stored in the table TC. If the estimated disturbance torque at each sampling period exceeds the upper limit DC(n) of in the mold protection region in a present mold closing process, an alarm is issued to indicate abnormal load. An optimum reference value for determining an abnormal load is automatically set for securely protecting the mold without requiring an operator to manually set the reference value.

摘要翻译： 一种用于注射成型机的模具保护装置，其能够在闭模过程中自动设定用于检测施加在模具上的异常负载的参考值。 通过伺服电动机的控制系统中提供的扰动估计观察器来估计施加在用于驱动合模机构的伺服电动机上的负载。 估计的干扰转矩在模具保护区域的每个预定周期被采样，并且在数量（i + 1）的闭模过程中循环地存储在表TA中作为数据DA（0,0）至（i，j）。 将数据DA（0，n）至（i，n）的平均值加上预定量，以定义干扰转矩的上限DC（n）并存储在表TC中。 如果在当前的模具关闭过程中每个采样周期的估计干扰转矩超过模具保护区域中的上限值DC（n），则发出报警以指示异常负载。 自动设置用于确定异常负载的最佳参考值，以便可靠地保护模具，而不需要操作者手动设定参考值。

公开(公告)号：US5567367A

公开(公告)日：1996-10-22

申请号：US377273

申请日：1995-01-23

申请人： Susumu Ito ,  Masao Kamiguchi ,  Masato Yamamura ,  Noriaki Neko ,  Tatsuhiro Uchiyama ,  Yuichi Hosoya ,  Nobuto Takeda ,  Kaoru Hiraga

发明人： Susumu Ito ,  Masao Kamiguchi ,  Masato Yamamura ,  Noriaki Neko ,  Tatsuhiro Uchiyama ,  Yuichi Hosoya ,  Nobuto Takeda ,  Kaoru Hiraga

IPC分类号： B22D17/32 ,  B29C45/50 ,  B29C45/77 ,  G01L19/02

CPC分类号： B29C45/77 ,  G01L19/02 ,  B29C2045/773

摘要： An average is obtained between output readings of a pressure sensor obtained when forward and reverse thrusts are applied to an injection screw by positively driving a servomotor for injection. The average value is used as a correction value for a reading deviation of the pressure sensor. The injection servomotor is positively driven to apply a thrust to the screw. This known thrust and the actual reading of the sensor are compared. A deviation between these values is used as the correction value for the reading deviation of the sensor.

摘要翻译： 在通过正向驱动用于注射的伺服电机将正向和反向推力施加到注射螺杆上时获得的压力传感器的输出读数之间获得平均值。 平均值用作压力传感器的读数偏差的校正值。 正向驱动注射伺服电机将推力施加到螺钉上。 比较传感器的已知推力和实际读数。 这些值之间的偏差用作传感器读数偏差的校正值。

公开(公告)号：US5173223A

公开(公告)日：1992-12-22

申请号：US730850

申请日：1991-07-12

申请人： Masao Kamiguchi ,  Noriaki Neko ,  Kazuo Kubota

发明人： Masao Kamiguchi ,  Noriaki Neko ,  Kazuo Kubota

IPC分类号： B29C45/76

CPC分类号： B29C45/768

摘要： A product acceptance/rejection judgment method in an injection molding machine, which makes it possible to properly and quickly set judgment standard parameters and accurately judge whether a product is acceptable or not. Based on injection pressures and screw positions periodically sampled during each of a plurality of injection processes in nondefective product molding, an injection pressure curve group represented as a function of the screw position and an injection pressure curve group represented as a function of the time period elapsed from the start of injection are displayed on two coordinate systems (6, 7) on a display screen. Various reference values (x, p, t) and various upper and lower limit values (pu, pl, tu, tl, xu, xl) defining various permissible ranges for each of the screw positions and elapsed times that have been selected on the coordinate system are set in data display fields (8, 9), taking into account the distribution of the pressure curve groups and displayed contents shown in a data display field (10) and changing with movements of cursors (11, 12). During the execution of an actual molding cycle, each of the actual elapsed time period and actual injection pressure at each of selected screw positions, or each of the actual screw position and actual injection pressures at each of selected elapsed time periods is compared with its permissible range so as to check the acceptance/rejection of the same. Based on the resultant number of rejections, the conformity of a product is determined.