摘要:
An electric control is shown adapted for use with gas furnaces which controls fan motors, ignition controls and a gas valve based on inputs from a room thermostat, limit switches, a flame probe, a flame roll-out probe, and a condensate sensor. A roll-out detection circuit utilizing flame rectification includes a multidirectional roll-out probe 16 coupled to a microcontroller (U2) through an inverter (U3) to provide both fault both protection and fault identification. A condensate sensor (20) in the form of a conductive condensate sensor member is also coupled to the microcontroller (U2) through an inverter (U3) to detect the presence of condensate build-up.
摘要:
An electronic control for gas furnaces controls a two speed main blower fan and an induction draft fan based on 24 volt input signals from a room thermostat, a high limit and an ignition control including a gas valve. The input signals are coupled to input ports of a microprocessor through current limiting resistors and to AC ground through pull down resistors. AC ground is also connected to the IRQ port of the microprocessor. Output ports of the microprocessor are connected to a relay driver which in turn is connected to relays for energizing and de-energizing the fans. The control calibrates itself on a continuing periodic basis to read the AC inputs synchronously at the peak of their wave and can switch the relays asynchronously based on the Real Time Clock of the microprocessor or can be switched synchronously by providing a selected delay so that contact engagement and disengagement occurs at or near the zero crossing of the AC line voltage wave form. When used with resistive loads the relays are switch in response to a signal from the microprocessor which is delayed based on the mechanical switching time constant of the relays to provide contact closure and opening at the selected point on the AC line voltage wave form. An alternate embodiment shows a feedback network used to calibrate the specific delay period for each relay upon initialization. When used with inductive loads contact closing can be effected synchronously and contact opening asynchronously.
摘要:
A gas fired furnace system (10) has a controller (14) controlling the supply of gas through a gas valve (12) and air for combustion by means of an induced air draft fan (28), ignition of the gas by means of ignitor (22), the delivery of heated air from a heat exchanger (20) by means of an air blower (34) in response to signals from a thermostat (42). A selected constant flow of air for combustion is provided by controlling the speed of the motor driving the induced motor fan (28) despite changes which may occur in back pressure. Induced draft fan motor parameters proportional to motor torque and motor speed are read on an ongoing basis and inputted to controller (14) which computes a desired voltage and compares that with referenced data stored in the controller memory and makes corrections to the speed of the induced draft fan motor to maintain the constant air flow. The motor speed and motor torque are also monitored to ensure that they are within selected limits indicative of safe operation and responsive to this input energization of a relay (KM1) is controlled to deenergize the gas valve and ignition.
摘要:
A gas furnace control for two stage gas furnaces which can be used with either a single stage or a two stage room thermostat monitors the length of time the first, low combustion, stage is energized and upon exceeding a selected period of time, e.g., 10 minutes, energizes the second, high combustion stage. Energization of the second stage signal (W2) also energizes the second stage without regard to timing of the first stage.
摘要:
A microprocessor based control for monitoring oil pressure of compressors can use a normally open or a normally closed pressure switch (S1, S2) and LED indicator (LED1) having a diode isolated power supply (VDD−SENSOR) separate from the power supply (VDD) of the microprocessor (U1). Timing of the microprocessor is derived from the frequency of the line (60 Hz). The microprocessor is normally in a sleep mode and is awakened by each 60 Hz interrupt to check the condition of the pressure switch, the accumulated time that inadequate pressure has occurred and whether the relay needs to be energized and then returns to the sleep mode. The resulting reduced power requirement enables extended retention of accumulated “bad” oil time. Since oil pressure does not build-up to a satisfactory level for the first eight seconds or so upon start-up, the microprocessor senses whether the oil pressure indicates good oil immediately upon start-up which indicates a fault condition and if so will shut the system down but only after approximately four seconds which allows the compressor to be jogged, or momentarily energized, to force refrigerant out of the compressor and into the system, which is necessary on initial start-up of the compressor system.
摘要:
A gas fired furnace system (10) has a controller (14) controlling the supply of gas through a gas valve (12) and air for combustion by means of an induced air draft fan (28), ignition of the gas by means of ignitor (22), the delivery of heated air from a heat exchanger (20) by means of an air blower (34) in response to signals from a thermostat (42). A selected constant flow of air for combustion is provided by controlling the speed of the motor driving the induced motor fan (28) despite changes which may occur in back pressure. Induced draft fan motor parameters proportional to motor torque and motor speed are read on an ongoing basis and inputted to controller (14) which computes a desired voltage and compares that with referenced data stored in the controller memory and makes corrections to the speed of the induced draft fan motor to maintain the constant air flow. The motor speed and motor torque are also monitored to ensure that they are within selected limits indicative of safe operation and responsive to this input energization of a relay (KM1) is controlled to deenergize the gas valve and ignition.
摘要:
A low cost, microprocessor (U1) based motor controller (10) for driving a half-wave, multiple speed, reversible, DC brushless motor (30) directly from standard AC 50/60 Hz power. A large number of different speed and rotation direction combinations may be chosen before or after the motor is installed using configuration resistors (Rcol1, Rrow1). SIDACs (TS2, TS3) each serially connected to a diode (D6, D5) are connected across respective coils (COIL—1, COIL—2) to clamp the flyback energy in the windings to a few volts when triggered and allow Vemf to float when not triggered. The control adjusts the relative phase timing of commutation during start-up and during running to enhance efficiency. Locked rotor protection is provided by limiting start-up time to a selected period which is followed by a selected cool-off time.
摘要:
A gas fired furnace system (10) has a controller (14) controlling the supply of gas through a gas valve (12) and air for combustion by means of an induced air draft fan (28), ignition of the gas by means of ignitor (22), the delivery of heated air from a heat exchanger (20) by means of an air blower (34) in response to signals from a thermostat (42). A selected constant flow of air for combustion is provided by controlling the speed of the motor driving the induced motor fan (28) despite changes which may occur in back pressure. Induced draft fan motor parameters proportional to motor torque and motor speed are read on an ongoing basis and inputted to controller (14) which computes a desired voltage and compares that with referenced data stored in the controller memory and makes corrections to the speed of the induced draft fan motor to maintain the constant air flow. The motor speed and motor torque are also monitored to ensure that they are within selected limits indicative of safe operation and responsive to this input energization of a relay (KM1) is controlled to deenergize the gas valve and ignition.
摘要:
Differentially connected capacitive sensors are mechanically coupled with the flexible capacitor plate of one sensor coupled to the source of pressure to be measured, the flexible capacitor plate of the other sensor coupled to ambient pressure. In a second embodiment, inaccuracies due to forces on the flexible plate are minimized by providing a housing with a tapered inner wall, an O-ring and a support to apply a radial load to the sensor due to clamping action from the tapered housing against the O-ring to provide a seal for the pressure sensing chamber. In a further embodiment, the cost of fabrication of the pressure transducer is minimized by providing the housing as a one piece cup. The electronics are mounted on the exterior surface of the low pressure side of the ceramic capacitor pressure sensing element and sealed in thereat by potting with an epoxy. In addition, an electrical pin connector from the electronics and a vent to the low pressure surface of the movable plate are secured in the potting material and extend externally thereof. In a further embodiment, pressures applied to the movable diaphragm of the pressure sensing element by the gasket are eliminated by providing a ceramic capacitor having a movable diaphragm element having smaller length and width dimensions than the fixed capacitor substrate. The gasket is positioned around the movable diaphragm element and on the fixed capacitor plate with the housing being stepped to apply a force against the gasket but remain out of contact with the movable diaphragm element.
摘要:
A low-cost, highly-responsive temperature sensor has a thermistor element surface-mounted in a circuit defined by an electrically-conducting layer of a three-layer circuit substrate to be in close thermal coupling to a metal base layer on an opposite side of the substrate. The base layer is adapted to be disposed in heat-collecting relation to a surface whose temperature is to be monitored. An intermediate layer of the substrate has a binder electrically insulating the thermistor from the metal base layer and has thermally-conducting particles dispersed in the binder to improve thermal coupling of the thermistor to the heat-collecting substrate base layer. The circuit defines terminal pads surface-mounting the thermistor element at one end of the substrate and defines interconnected terminal pads at an opposite end of the substrate which are connected to device lead wires in substantial thermal isolation from the thermistor element.