摘要:
A method for manufacturing a discharge surface treatment electrode includes: a first laying of laying powder particles to form a first powder layer; and a first binding of binding some of the powder particles in the first powder layer to each other. The method further includes: a second laying of further laying the powder particles on the first powder layer in which some of the powder particles are bound to each other to form a second powder layer; and a second binding of binding some of the powder particles in the second powder layer to each other to form a stacked body of granulated particles. A region having a different porosity from another region is formed inside the stacked body.
摘要:
An additive manufacturing apparatus includes a laser oscillator that is a beam source that outputs a beam, and a rotary motor that is a driving unit that changes the relative positions of a material fed from a wire spool that is a supply source of a wire that is the material and an object to be machined. The driving unit is capable of performing first driving for feeding the material from the supply source toward the object to be machined and second driving for pulling back the fed material to the supply source, and switches from the first driving to the second driving on the basis of a machining program.
摘要:
A method for forming a surface layer, the purpose thereof is to form a high erosion resistant film. The method for forming a surface layer includes: arranging a member (2) in a machining fluid (3); and forming the surface layer including silicon by spacing a silicon electrode (1) from the member (2) at a predetermined distance, and by supplying silicon component from the silicon electrode (1) to the member side by applying a predetermined voltage and generating electric discharge, and an iron-based metal texture including silicon of 3 to 11 wt % is formed at a thickness of 5 to 10 μm at a portion to be treated by repetitively generating a electric discharge pulse in which a time integration value of a current value of the electric discharge pulse is in a range of 30 A·μs to 80 A·μs.
摘要:
An NC device includes an additive manufacturing execution unit that controls an additive manufacturing process for producing a shaped object by stacking layers of a material melted, a subtractive manufacturing execution unit that controls a subtractive manufacturing process for cutting the shaped object using a tool, a status analysis unit that analyzes a machining status of the shaped object based on sensor data obtained by monitoring of the machining status of the shaped object produced by a combination of the additive and subtractive manufacturing processes, a production process change unit that outputs, to the additive and subtractive manufacturing execution units, a switching command that commands switching a production process, based on the analysis of the machining status, and a process condition generation unit that determines a process condition to be used in a production process after switching, based on a process condition used before the switching.
摘要:
An additive manufacturing apparatus produces a shaped article by adding a material melted by emission of a beam, to a workpiece. The additive manufacturing apparatus includes a machining head that emits the beam to the workpiece, a feed unit that feeds the material to the workpiece, and a numerical control device, which is a control unit that determines a machining path along which the machining head is caused to move with respect to the workpiece, and outputs a command to move the machining head. The control unit outputs a command to move the machining head along the machining path obtained by correction performed based on a moving direction of the machining head with respect to the workpiece.
摘要:
An NC device, which is a numerical control device, includes: a program analyzing unit that analyzes a machining program to obtain a movement path along which to move a supply position of a material on a workpiece; a storage temperature extracting unit that extracts, from data on surface temperature of the workpiece, storage temperature in an area including the movement path on the workpiece; a layering volume calculating unit that calculates a volume of a layer forming an object on the basis of a relation between the storage temperature and a volume of the material that solidifies at the storage temperature in a given time; and a layering shape changing unit that changes a shape of the layer on the basis of the volume of the layer.
摘要:
A numerical control device controls an additive manufacturing apparatus that manufactures a modeled object by irradiating a wire, which is a material fed by a driving force of a rotary motor, which is a driving unit, with a beam, and applying the molten material to a workpiece. The numerical control device includes an error detecting unit that detects an error in the height of the workpiece in the height direction in which the material is deposited. The numerical control device includes a condition adjusting unit, which is an adjustment unit that adjusts the supply amount of the material on the basis of the error.
摘要:
A guide unit that stretches a wire electrode and guides the wire electrode to a machinable range section where a workpiece is placed includes: a first wire guide and a second wire guide; a first support element disposed spaced apart between the first and second wire guides and disposed spaced apart from the first wire guide, which determines a passage location of the wire electrode; and a second support element disposed spaced apart from the second wire guide, which determines a passage location of the wire electrode. The first support element has a variable direction relative to the first wire guide, the machinable range section of the wire electrode is formed of a portion stretched between the first and second support elements, and the wire electrode can tilt with respect to the wire electrode supplied from the supply unit.
摘要:
An additive manufacturing apparatus manufactures a shaped object by stacking a bead that is a solidified product of a filler metal caused to be melted. The additive manufacturing apparatus includes: a feeding unit that feeds the filler metal to a workpiece; a beam source that outputs a beam for melting the filler metal that is fed; and a position calculation unit that calculates a tip position of the filler metal, the tip position being a position where a temperature reaches a melting point of the filler metal by irradiation with the beam, on the basis of a feeding speed of the filler metal to be fed to the workpiece and beam power from the beam source.
摘要:
An additive manufacturing path generation apparatus includes: a formation path generation unit that divides an additive manufacturing object into layers that are units of formation of the additive manufacturing object such that a formation height of a bead that forms the layers does not exceed an upper limit and generates formation paths that are paths for formation of the divided layers from layer definition information and a formation path surface, the layer definition information defining division of the additive manufacturing object into the layers, the formation path surface being a surface restricting positions of the formation paths; and a formation path correction unit that corrects the formation paths to a formation path that causes a plurality of layers to be partially formed in a collective manner while maintaining the formation height within a range between the upper limit and a lower limit.