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公开(公告)号:US20180233268A1
公开(公告)日:2018-08-16
申请号:US15516411
申请日:2015-09-18
Applicant: NTN CORPORATION
Inventor: Kayo SAKAI , Eiichirou SHIMAZU , Shinji MIYAZAKI , Takayuki ODA
IPC: H01F27/255 , H01F27/26 , H01F27/28 , H01F27/06
CPC classification number: H01F27/255 , H01F27/06 , H01F27/263 , H01F27/2823
Abstract: To provide a magnetic core component capable of suppressing leakage flux while suppressing the number of molds required at the time of molding, and a chip inductor using the same. A magnetic core component (1) includes a winding shaft portion (1a) for winding a winding wire (4); is formed by joining two half-members (2, 3), which are magnetic bodies and have the same shape; includes a leg portion (1b) arranged at both ends of the winding shaft portion (1a) and a cover portion (1c) arranged across one end of the leg portions in parallel with the winding shaft portion (1a); and has a joining surface (1d) which is formed in the winding shaft portion (1a) and the cover portion (1c) and which is a surface non-perpendicular to an axial direction of the winding shaft portion (1a).
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公开(公告)号:US20180151284A1
公开(公告)日:2018-05-31
申请号:US15578194
申请日:2016-05-25
Applicant: NTN CORPORATION
Inventor: Kayo SAKAI , Eiichirou SHIMAZU , Shougo KANBE , Takayuki ODA
CPC classification number: H01F17/04 , B22F3/225 , H01F3/08 , H01F3/10 , H01F17/043 , H01F27/08 , H01F27/085 , H01F27/24 , H01F27/2823 , H01F2003/106
Abstract: To provide a magnetic element such as a pot-shaped inductor in which a coil is covered by a magnetic body, having excellent cooling performance and being capable of suppressing heat generation. An inductor 1 as the magnetic element is provided with a coil formed by winding a winding wire, a magnetic body 2 in which the coil 5 is arranged and which transmits magnetic flux generated by the coil 5. The magnetic body 2 includes an air-cooling portion for air-cooling the magnetic element, on a magnetic body outer diameter portion which covers an outer diameter side of the coil 5. The air cooling portion is formed of a slit 7 as a hole structure penetrating the magnetic body outer diameter portion. Further, in a configuration in which the coil is sealed by a sealing resin, the magnetic body includes a flow control path, which controls a flow of the resin in filling the sealing resin, on a surface facing the coil.
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公开(公告)号:US20170110233A1
公开(公告)日:2017-04-20
申请号:US15128893
申请日:2015-03-18
Applicant: NTN CORPORATION
Inventor: Kayo SAKAI , Eiichirou SHIMAZU , Shinji MIYAZAKI , Takayuki ODA
IPC: H01F27/255 , H01F27/28
CPC classification number: H01F27/255 , H01F1/14733 , H01F1/14791 , H01F3/10 , H01F17/043 , H01F27/2823 , H01F37/00 , H01F2003/106
Abstract: The present invention provides a magnetic element in which iron loss-caused heat generation is restrained and which can be produced with a high productivity. The magnetic element has a magnetic body which allows a magnetic flux generated by a coil (4) to pass therethrough. The magnetic body is a combined body formed by combining two halves, of the magnetic body composed of the compression molded and injection molded bodies, obtained by bisection made in an axial direction of the coil with each other. A compression molded magnetic body (2) is disposed at a portion generating iron loss-caused heat to a high extent or a portion inferior in heat dissipation performance. An injection molded magnetic body (3) is disposed at a portion other than the portion where the compression molded magnetic body is disposed. The compression molded and injection molded magnetic bodies are combined with each other.
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公开(公告)号:US20160146630A1
公开(公告)日:2016-05-26
申请号:US14904223
申请日:2014-07-02
Applicant: Toru TAKAHASHI , Tatsuo NAKAJIMA , Hiroyuki HAKAMATA , Ikuo UEMOTO , Shinji MIYAZAKI , Takuji HARANO , Takayuki ODA , NTN CORPORATION
Inventor: Toru TAKAHASHI , Tatsuo NAKAJIMA , Hiroyuki HAKAMATA , Ikuo UEMOTO , Shinji MIYAZAKI , Takuji HARANO , Takayuki ODA
IPC: G01D5/14
CPC classification number: G01D5/14 , G01D5/24438 , G01D5/2452 , G01D5/246
Abstract: A magnetic encoder device (3) of the present invention includes a base portion (33) having a mounting surface (33b) for mounting to a rotary shaft (2), a cored bar (35) fitted and fixed over the base portion (33), and a double-row magnetic encoder track (30) formed on the cored bar (35). Through movement of each of magnetic poles of the magnetic encoder track (30) over a region opposed to a magnetic sensor (4), an angle of the rotating rotary shaft is detected. The base portion (33) is formed of a sintered metal, and the mounting surface (33b) is subjected to sizing.
Abstract translation: 本发明的磁性编码器装置(3)包括具有用于安装到旋转轴(2)的安装表面(33b)的基部(33),安装并固定在基部(33)上的芯棒 )和形成在芯棒(35)上的双列磁性编码器轨道(30)。 通过磁性编码器轨道(30)的每个磁极在与磁性传感器(4)相对的区域上移动,检测旋转的旋转轴的角度。 基部(33)由烧结金属形成,安装面(33b)进行上胶。
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公开(公告)号:US20180061562A1
公开(公告)日:2018-03-01
申请号:US15561512
申请日:2016-03-11
Applicant: NTN CORPORATION
Inventor: Shougo KANBE , Kayo SAKAI , Eiichirou SHIMAZU , Takayuki ODA
CPC classification number: H01F27/42 , H01F17/043 , H01F27/24 , H01F27/28 , H01F27/38 , H01F27/402 , H01F37/00 , H02H3/025
Abstract: To provide an inductor capable of suppressing decrease of inductance in large current without magnetically saturating a magnetic core in large current of several thousand amperes like serge current and to provide a protection circuit using the inductor. The inductor is formed of an iron-based magnetic core 3 having a main coil 2 therein. A short circuit coil 4 having a function of cancelling a magnetic field generated by application current applied to the main coil 2 and having a coil winding start and a coil winding end being short-circuited is arranged coaxially with the main coil 2 in the magnetic core 3. The magnetic core 3 has magnetic cores with the same shape abutted on an abutting face 5. The protection circuit has a circuit breaker connected between a direct current power source and a load, and a current limiting inductor is connected to the circuit breaker in series.
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公开(公告)号:US20180047492A1
公开(公告)日:2018-02-15
申请号:US15554422
申请日:2016-02-24
Applicant: NTN CORPORATION
Inventor: Kayo SAKAI , Eiichirou SHIMAZU , Takayuki ODA
CPC classification number: H01F27/02 , H01F27/022 , H01F27/24 , H01F27/26 , H01F37/00
Abstract: The present invention facilitates positioning of contact surfaces of a resin case, core gap management, and assembling processing. A resin case 1 can house at least one magnetic core selected from a U-shaped magnetic core, a UU-shaped magnetic core, a UR-shaped magnetic core, and an I-shaped magnetic core. The resin case 1 is used for an inductance element in which a coil is arranged around the magnetic core so as to house the magnetic core. The resin case is an assembly of a plurality of divided members with the same shape. A recess and a projection A1, A2 mutually fitted complementary to each other are formed on end surfaces of the divided members contacted with each other.
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公开(公告)号:US20170098499A1
公开(公告)日:2017-04-06
申请号:US15129320
申请日:2015-03-25
Applicant: NTN CORPORATION
Inventor: Natsuhiko MORI , Hiroyuki NODA , Eiichirou SHIMAZU , Nobuyoshi YAMASHITA , Shougo KANBE , Takayuki ODA , Shinji MIYAZAKI
IPC: H01F27/255 , H01F41/02 , H01F27/28
CPC classification number: H01F27/255 , B22F1/02 , B22F3/006 , B22F2998/10 , B22F2999/00 , C22C33/00 , C22C33/02 , C22C38/00 , C22C45/02 , C22C2202/02 , H01F1/15383 , H01F1/24 , H01F3/08 , H01F27/2823 , H01F41/0246 , C22C45/08 , B22F1/0011 , B22F1/0085 , B22F3/02 , B22F2001/0066 , B22F1/0014 , B22F2003/023 , B22F2001/0092 , B22F2207/13
Abstract: The present invention provides a magnetic core part by which failures such as cracks do not occur even if the magnetic core part contains 90% by mass or more of an amorphous metal powder. The magnetic core part is formed by thermoset molding at least one magnetic powder selected from an amorphous metal powder alone and an amorphous metal powder coated with an insulating material, and a thermosetting binder resin. The magnetic core part contains the magnetic powder in an amount of 90% by mass or more and 99% by mass or less with respect to the total amount of the magnetic powder and the thermosetting binder resin.
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