Decorative sheet having three-dimensional metallic design and method for producing decorative sheet

    公开(公告)号:US11345134B2

    公开(公告)日:2022-05-31

    申请号:US16076287

    申请日:2017-01-20

    Abstract: An inexpensive decorative sheet has a fine three-dimensional metallic design. A base vapor deposition film and a transfer sheet are provided. The base vapor deposition film includes a transparent film base of primarily a thermoplastic resin and is light-transmissive, and an underlying metal layer. The transfer sheet includes a transfer base film and a reflection pattern formation layer including a pattern metal layer. The transfer sheet is placed onto the base vapor deposition film, and a transfer roller is pressed against the transfer base film to embed a portion of the reflection pattern formation layer onto the base vapor deposition film and bond the portion to the base vapor deposition film. The transfer roller includes a transfer surface, which corresponds to a predetermined design. The transfer sheet is peeled away from the base vapor deposition film to transfer a reflection pattern to the base vapor deposition film.

    Transfer sheet and decorative product using same

    公开(公告)号:US11325414B2

    公开(公告)日:2022-05-10

    申请号:US17288857

    申请日:2019-08-28

    Abstract: A transfer sheet is configured to include a base sheet; a releasable layer laminated on the base sheet, containing an ultraviolet curing resin, and including minute irregularities on at least part of a surface opposite to a surface in contact with the base sheet; a peeling layer laminated entirely on the releasable layer; and a single color solid print layer laminated in a section on the peeling layer corresponding at least to a region where the minute irregularities of the releasable layer are formed. A maximum width W of a recessed portion of the minute irregularities and a depth D of the recessed portion of the minute irregularities satisfy 10≤W/D≤50, W≤100 μm and 2 μm≤D≤10 μm. At least one of the number of recessed portions per unit area and the depth of the recessed portion changes stepwise.

    Decorative film for insert molding, method for manufacturing decorative film for insert molding, and method for manufacturing resin molded product

    公开(公告)号:US11872789B2

    公开(公告)日:2024-01-16

    申请号:US18258321

    申请日:2021-12-02

    CPC classification number: B32B27/36 B29C45/14008 B32B27/30

    Abstract: A decorative film for insert molding includes a gravure-printed graphic layer and a light-transmissive patterned layer with high dimensional accuracy and has a reduced flow of gravure ink in manufacturing of a polycarbonate resin molded product. A multilayer film transmissive to visible light includes two acrylic resin layers and a first polycarbonate resin layer containing a polycarbonate-based resin and located between the acrylic resin layers. The gravure print layer includes a graphic layer with a gravure-printed graphic element. A first backer film contains an acrylonitrile butadiene styrene-based (ABS-based) resin transmissive to visible light. A second backer film includes two additional resin layers and a second polycarbonate resin layer located between the two additional acrylic resin layers. A light-transmissive patterned layer is located to allow visible light to pass through a predetermined portion in the graphic layer.

    Transfer Sheet and Decorative Product Using Same

    公开(公告)号:US20220001687A1

    公开(公告)日:2022-01-06

    申请号:US17288857

    申请日:2019-08-28

    Abstract: A transfer sheet is configured to include a base sheet; a releasable layer laminated on the base sheet, containing an ultraviolet curing resin, and including minute irregularities on at least part of a surface opposite to a surface in contact with the base sheet; a peeling layer laminated entirely on the releasable layer; and a single color solid print layer laminated in a section on the peeling layer corresponding at least to a region where the minute irregularities of the releasable layer are formed. A maximum width W of a recessed portion of the minute irregularities and a depth D of the recessed portion of the minute irregularities satisfy 10≤W/D≤50, W≤100 μm and 2 μm≤D≤10 μm. At least one of the number of recessed portions per unit area and the depth of the recessed portion changes stepwise.

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