摘要:
Herein disclosed is a mold assembly for molding a frame-installed and skin-covered seat cushion structure, which includes a mold having a cavity formed therein; a retainer jig adapted to be put on the mold, the retainer jig being equipped with clamps for clamping a frame of the seat cushion structure to be produced; a lid adapted to be put on the mold with an interposal of the retainer jig therebetween; and a sealing element for achieving a sealing between the mold and the lid upon proper putting of the lid on the mold.
摘要:
A method of producing a frame-installed seat pad structure, which includes by steps (a) preparing a mold assembly which includes a mold and a lid, the lid having a foamable material feeding tube connected thereto; (b) preparing an endless elongate member which defines therein and therealong a continuous way, the endless elongate member having an inlet portion matable with the feeding tube of the lid and a plulality of outlet portions; (c) detachably connecting the endless elongate member to the lid having the inlet portion thereof mated with material feeding tube; (d) putting the lid on the mold having the endless elongate member exposed to a cavity of the mold; (e) pouring a foamable plastic material into the material feeding tube, so that the material flows in and along the continuous way and falls into the cavity through the outlet portions; (f) curing the material; and (g) removing the lid from the mold when the material is hardened to a certain degree.
摘要:
A skin covered foamed plastic seat capable of structurally preventing the appearance of creases due to the parting lines of the mold. The skin covered foamed plastic seat includes a skin cover including a surface skin to form an outer surface of the skin covered foamed plastic seat and a wadding to be laminated with the surface skin, the skin cover having end sections to be pinched in parting line portions of a mold for manufacturing the skin covered foamed plastic seat, at which the lamination of the wadding over the surface skin is weaker than that in remaining sections of the skin cover.
摘要:
A method of molding a skin-covered foamed article includes the steps of (a) putting an outer skin member having an opening to a mold; (b) putting a frame in the outer skin member; (c) setting a pair of wires at the end portion of the outer skin member so that the opening is tightly closed; (d) pouring a liquid foamable material in the outer skin member upon opening the opening; (e) closing the opening and the mold and curing the liquid foamable material; and (f) removing the wires from the outer skin member.
摘要:
A mold for molding a skin covered foamed plastic article capable of dealing with those foamed plastic articles having large curving portions without complicating the manufacturing process relating to the attachment of the skin member on the mold, without a leakage of liquid formed plastic to be poured over the mold. The mold includes a lower mold, over which a skin cover is to be placed, and on which liquid foamed plastic is to be poured onto the skin cover, the lower mold having; a fixed part on top of which the upper mold is to be placed; a movable part which makes contact with the fixed part at a lowered position at which there is a closed space between the fixed part and the movable part; and means for controlling air pressure inside the closed space between the fixed part and the movable part. A method of manufacturing a skin covered foamed plastic article using this mold is also disclosed.
摘要:
A method of integrally bonding a foam seat pad or other article to a cover material includes steps of positioning a two ply cover material in a set stand of a lower mold. The set stand positions a main surface portion of the cover material in a desired alignment while a retaining member is used for provisionally maintaining the alignment. Side mold portions are moved in position to firmly surround the set stand and and the retaining member is removed. Then, foam resin is introduced into the space defined by the set stand and side mold portions and an upper mold is used to sealingly cover the molding apparatus. After the upper mold is closed pressurization of the internal space of the molding apparatus is effected for a desired time during setting of the foam resin.
摘要:
A method of manufacturing a skin cover capable of making desired curved portions on the skin cover without deforming or damaging the skin cover and without creating wrinkles on the skin cover. The method includes the steps of placing one of the surface skin and the wadding along a manufacturing surface having a shape corresponding to the curved sections such that the one of the surface skin and the wadding is kept in a desired curved shape; and attaching another one of the surface skin and the wadding to the one placed along the manufacturing surface to obtain the skin cover in the desired curved shape.
摘要:
A mold for manufacturing a skin covered foamed plastic seat capable of structually preventing the leakage of the liquid foam resin from a space between the skin cover and the bossings provided on the mold for the holes to be made on it. The mold includes a lower mold over which a sink cover is to be placed, having a protruded portion to be inserted into a hole on the skin cover corresponding to a hole to be made on the skin covered foamed plastic seat, the protruded portion having a circumference smaller than that of the hole on the skin cover, and the upper mold to be assembled with the lower mold, having a bossing for making the hole to be made on the skin covered foamed plastic seat, the bossing having a concavity to be engaged with the protruded portion of the lower mold at a bottom, and a circumference larger than that of the hole on the skin cover.
摘要:
A mold for skin covered foamed plastic molding which utilizes a middle mold to be placed between an upper mold and a lower mold, capable of avoiding an excessive amount of pressure to be exerted on the upper portion of the lower mold so that the durability of the lower mold can be improved, and preventing gaseous leakage so that the penetration of the liquid foam resin to be poured on a skin cover becomes controllable. The mold includes an upper mold to be closed over the lower mold, having extended side portions which can reach the base of the lower mold when assembled such that the extended side portions can support the upper mold by themselves.
摘要:
A method of producing a skin-covered foamed plastic article, which includes preparing a lower mold which has a cavity formed therein; putting a bag-shaped outer skin member into the cavity, the skin member having a porous inner layer; pouring a foamable material for the foamed plastic article into the bag-shaped outer skin member; and adjusting a pressure which is created in the cavity due to foaming of the foamable material.