Abstract:
Aluminum may be separated as a halide from ores or from ore residues hitherto considered unusable for aluminum production through conventional processing. Aluminum in the ore is converted to a volatile tri-halide, while iron, always present in such ores or ore wastes, is removed as substantially pure metal. Ferric halide may be formed in a first halogenation at about 700*C1050*C. This is treated in a blast furnace-like reactor to the solid residue from the first halogenation, along with carbon, at a temperature up to 1600*C or higher, to give vaporous AlCl3 or AlCl overhead and molten iron from the base. A single reactor may combine both reactions in one heating for ore solids. AlCl may be disproportioned to give aluminum metal. Other selected steps produce an aluminum halide or aluminum metal from clays, feldspars, oil shales, red muds from current aluminum production wastes, slimes from phosphate manufacture, slags from iron and manganese blast furnace operations, etc., while producing economically and almost quantitatively the other metal values of the ores or ore wastes.
Abstract:
A system is described for removing pollutants of waste waters, including domestic and other sewage, by simultaneous oxidation of organic wastes, both soluble and insoluble, and by sedimentation of insoluble particles causing turbidity. This is essentially a conventional solids-liquid contactor clarifier with some additions to provide means for: (a) addition of air or purer oxygen to sewage waters; (b) pressurizing the sewage water up to 10 atmospheres to increase solubility and concentration of oxygen-hence velocity of chemical and/or aerobic reaction; (c) withdrawing and depressurizing the sewage water to atmospheric pressure to allow most of dissolved gases to be released and to be discharged because of lower solubility for gases at atmospheric pressure; (d) recycling the sewage water for from 2 to 50 times through this pressurizing-depressurizing cycle; and, when used aboard ship, (e) means for installation in the ship''s hold to minimize effects of the ship''s movements on the sedimentation operation. It is particularly useful for smaller installations, for use on ships, and other places where waste from not more than several thousand people is to be handled. It also may be used as a sedimentation system alone wherein insoluble solids are settled out to give a clear effluent. The sludge solids produced in an earlier sedimentation, either with or without oxidation, may be oxidized and sedimented in a separate step in the equipment.
Abstract:
Domestic sewage and other polluted waters may be treated under a pressure of 1/2 to 5 atmospheres gauge or more with dissolved oxygen, or air, to supply the BOD. The oxygen-containing gas is drawn into the suction of a feed and recycle pump which agitates the liquid-gas mixture, and increases gas solubilization as it is being compressed. Simultaneously, any solids which are present are comminuted in being pumped to the pressure oxidation tank. The higher than atmospheric pressure increases oxygen solubility, concentration, and hence chemical or biochemical reactivity. Thus, a much smaller residence time and vessel is required, the polluted water is withdrawn and depressurized to atmospheric pressure at which pressure some of the dissolved oxygen and other gases are released due to lower solubility, and vented. Most of the liquid after depressurization is recycled to the influent stream for repressurization and additional oxygen dissolution. The recycle may amount to 2 to 50 times, and some sludge obtained may also be recycled. A water turbine may recover some of the mechanical energy used by the pump. The process may be used by itself or as an adjunct to other processes for treating polluted waters, and also for the oxidation of sludge.
Abstract:
Aluminum is separated from aluminous ores, hitherto considered unusable, through tri-halide - sub-halide conversions. Aluminum oxide is halogenated to a volatile tri-halide. This is converted above 1000*C, and preferably at 1500*-1800*C, with additional aluminum from the ore, to give a hot gas stream containing three moles of mono-halide. By cooling this gas stream in not more than 1 to 5 seconds, the mono-halide reverts to one mole of tri-halide and two atoms of pure metallic aluminum. The flash cooling uses direct contact with a liquid halide of aluminum or a liquid solution of a halide of aluminum and a volatile or a relatively non-volatile halide of a metal above aluminum in the halide affinity series.
Abstract:
Aluminum may be separated from iron oxide containing ores hitherto unusable through conventional processing by conversion to a volatile tri-halide. This, at 1,000*-1,200*C converts, with additional aluminum from the ore, to three moles of mono-halide, which, on cooling below 1,000*C, reverts to one mole of trihalide and two atoms of pure metallic aluminum. The aluminum trihalide, without cooling, unites with the iron oxide in imcoming ore to give volatile ferric chloride, which is removed from the system, and aluminum oxide which continues with the balance of the ore to form the subhalide. Different processes with other selected steps produce aluminum from clays, feldspars, oil shales, red muds from current aluminum production wastes, slimes from phosphate manufacture, etc., while producing economically and almost quantitatively the other metal values.
Abstract:
When an insulated conductor wire inside a steel tube carries alternating current as one leg of a circuit, and the tube itself carries the A.C. for the return leg, induction and magnetic effects develop which cause the A.C. flow to concentrate on the inner surface or skin of the tube, thus greatly increasing the resistance and the heat produced. No current is carried in the outer wall of tube; thus, there is no loss to ground or other surroundings. The heat-tube may be attached to or constructed so as to become an integral part of the wall of a pipe carrying a fluid, thus heating the pipe and the fluid. It may be the transport pipe itself, or it may heat an unenclosed body of fluid using heat supplied by direct contact of the fluid with both the conductor wire and the tube. The heat-tube may supply A.C. to other circuits either related or independent of the heating effect which may be quite unimportant in some of these cases.