-
公开(公告)号:US20220236007A1
公开(公告)日:2022-07-28
申请号:US17617223
申请日:2019-06-08
Applicant: PYROGENESIS CANADA INC.
Inventor: Ali SHAHVERDI , Pierre CARABIN , Jean-René GAGNON
Abstract: A consumable electrode vacuum arc furnace and, more particularly, a direct current consumable electrode vacuum arc furnace is provided, wherein no water cooling is needed to cool down typically neither the electrodes, nor any other parts of the furnace, and this includes the shell, the flanges ports and the electrical connections of the furnace. The present furnace uses non-metallic electrodes, such as graphite electrode, which are suitable for melting metals, smelting of metal ores, and metal oxide to elemental metal where the use of graphite electrodes is a common practice. The present furnace and electrode assemblies render possible to perform a true continuous process of melting and smelting under controlled pressure.
-
公开(公告)号:US20220212924A1
公开(公告)日:2022-07-07
申请号:US17607860
申请日:2020-05-11
Applicant: PYROGENESIS CANADA INC.
Inventor: Ali SHAHVERDI , Pierre CARABIN
IPC: C01B3/34 , C07C29/151
Abstract: A process wherein CO2, methane, and steam react at high temperatures, for instance approximately 1600° C., to form a synthetic gas or syngas. This syngas can then be used in a methanol production plant. The carbon dioxide used to produce the syngas may also comprise recovered emissions from the production of methanol or urea, such that CO2 is recycled. The rich syngas is produced by the bi-reforming of methane, featuring a combination of dry reforming of methane and steam reforming of methane, via the reaction CO2+3CH4+2H2O→4CO+8H2, such that the H2:CO ratio is 2. A plasma reactor may be provided for the reaction. Excess heat from the syngas may be used for heating the water that is used as steam for the reaction.
-
公开(公告)号:US20240399459A1
公开(公告)日:2024-12-05
申请号:US18125073
申请日:2023-03-22
Applicant: PYROGENESIS CANADA INC.
Inventor: Christopher Alex DORVAL DION , Ali SHAHVERDI , François PROULX
Abstract: A high temperature process is provided, which can melt, atomize and spheroidize a coarse angular powder into a fine and spherical one. It uses thermal plasma to melt the particle in a heating chamber and a supersonic nozzle to accelerate the stream and break up the particles into finer ones.
-
4.
公开(公告)号:US20230138875A1
公开(公告)日:2023-05-04
申请号:US17913308
申请日:2021-03-22
Applicant: PYROGENESIS CANADA INC.
Inventor: Jean-René GAGNON , Ali SHAHVERDI , François RIVARD , François PICARD , Pierre CARABIN
IPC: C01F7/50 , H05H1/48 , B09B3/50 , B09B3/70 , B09B5/00 , C01F7/302 , C04B18/14 , C10J3/57 , C10K1/02
Abstract: Apparatus for converting Spent Pot Lining (SPL) into inert slag, aluminum fluoride and energy includes a plasma arc furnace such that the destruction of SPL occurs therein. The furnace generates an electric arc within the waste, which arc travels from an anode to a cathode and destroys the waste due to the arc's extreme temperature, thereby converting a mineral fraction of SPL into vitrified inert slag lying within a crucible of the furnace. The furnace gasifies the carbon content of the SPL and produces a well-balanced syngas. The gasification takes place due to the controlled intake of air and steam into the furnace. The gasification reaction liberates significant amount of energy. Steam captures this excess energy, to provide part of the oxygen requirement for gasification and to contribute to raise the syngas H2 content. Steam also contributes to converting some SPL fluorides (NaF and Al2F3) into hydrogen fluoride. The plasma SPL processing system is compact (occupying less area than some competitive methods of SPL treatment), can be installed in close proximity to the aluminium plant (minimizing transportation of SPL and AlF3), and requires only electricity as its energy source and thus no fossil fuels.
-
公开(公告)号:US20200239980A1
公开(公告)日:2020-07-30
申请号:US16755106
申请日:2018-10-15
Applicant: PYROGENESIS CANADA INC.
Inventor: Pierre CARABIN , William KREKLEWETZ , Ali SHAHVERDI , Hugo FORTIN-BLANCHETTE
Abstract: An apparatus for the gasification and vitrification of waste comprises a plasma arc furnace provided with two movable graphite electrodes. The furnace includes an air-cooled bottom electrode adapted for transferring the current through a slag melt. The furnace is entirely sealed and is also provided with gas tight electrode seals adapted to control reducing conditions inside the furnace. An electrical circuit is further provided, which is adapted for switching from transferred io non-transferred modes of heating, thereby allowing the furnace to be restarted in case of slag freezing.
-
公开(公告)号:US20180237306A1
公开(公告)日:2018-08-23
申请号:US15750331
申请日:2016-08-08
Applicant: PYROGENESIS CANADA INC.
Inventor: Ali SHAHVERDI , Pierre CARABIN
IPC: C01B33/033 , C01B33/025
CPC classification number: C01B33/033 , C01B33/023 , C01B33/025 , F27B3/08
Abstract: An apparatus and a process for the production of high purity silicon from silica containing material such as quartz or quartzite, using a vacuum electric arc furnace, are disclosed.
-
-
-
-
-