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公开(公告)号：US5586383A
公开(公告)日：1996-12-24
申请号：US394718
申请日：1995-02-27
CPC分类号： H02K15/0037 , H02K1/12 , H02K15/08 , H02K3/04 , H02K3/47 , Y10T29/49009 , Y10T29/49071 , Y10T29/53143
摘要： A wound stator for a permanent magnet electric machine has an array of coils on the outer rim of a generally cylindrical stator body. The stator coils are wound directly on the stator body by providing the stator body with a plurality of mutually circumferentially-spaced, coil-retaining and forming members around which the ends of the stator coils are coursed so that the coil sides project in a direction parallel to the center axis of the stator. Wire connections are formed between coils of a phase, and wire loops are formed between the last wound coil of one phase and the first wound coil of a subsequently wound phase. Mechanisms are provided for clamping the stator start wires and for temporarily retaining the wire loops.
摘要翻译： 用于永磁电机的缠绕定子具有在大致圆柱形定子体的外缘上的线圈阵列。 定子线圈通过为定子体设置多个相互周向间隔开的线圈保持和成形构件而直接缠绕在定子体上，定子线圈的端部围绕定子线圈的端部沿着平行的方向突出 到定子的中心轴线。 在相的线圈之间形成线连接，并且在一相的最后缠绕线圈和随后缠绕相的第一缠绕线圈之间形成线环。 提供用于夹紧定子起始线并暂时保持线环的机构。
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公开(公告)号：US5794884A
公开(公告)日：1998-08-18
申请号：US396425
申请日：1995-02-28
CPC分类号： H02K15/0037 , H02K1/12 , H02K15/08 , H02K3/04 , H02K3/47 , Y10T29/49009
摘要： A wound stator for a permanent magnet electric machine has an array of coils on the outer rim of a generally cylindrical stator body. The stator coils are wound directly on the stator body by providing the stator body with a plurality of mutually circumferentially-spaced, coil-retaining and forming members around which the ends of the stator coils are coursed so that the coil sides project in a direction parallel to the center axis of the stator. Wire connections are formed between coils of a phase, and wire loops are formed between the last wound coil of one phase and the first wound coil of a subsequently wound phase. Mechanisms are provided for clamping the stator start wires and for temporarily retaining the wire loops.
摘要翻译： 用于永磁电机的缠绕定子具有在大致圆柱形定子体的外缘上的线圈阵列。 定子线圈通过为定子体设置多个相互周向间隔开的线圈保持和成形构件而直接缠绕在定子体上，定子线圈的端部围绕定子线圈的端部沿着平行的方向突出 到定子的中心轴线。 在相的线圈之间形成线连接，并且在一相的最后缠绕线圈和随后缠绕相的第一缠绕线圈之间形成线环。 提供用于夹紧定子起始线并暂时保持线环的机构。
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公开(公告)号：US06732970B2
公开(公告)日：2004-05-11
申请号：US09834042
申请日：2001-04-12
申请人： Patrick A. Dolgas , John W. Bradfute , Damon E. Bussert , Gary E. Clemenz , Larry E. Staton , Arlie D. Williams
发明人： Patrick A. Dolgas , John W. Bradfute , Damon E. Bussert , Gary E. Clemenz , Larry E. Staton , Arlie D. Williams
IPC分类号： H02K15085
CPC分类号： H02K15/0075 , H02K15/0056 , H02K15/095 , Y10T29/49009
摘要： The reciprocating and oscillating winding spindle of a stator winding machine is rotatable through 180° to enable a stator winding and lead terminating method and apparatus for automatically winding a 2-pole stator having two pole pieces each with a coil wire wound from the same, single strand of wire. A cross-over wire segment between the two stator coils extends through the bore of the stator and is trapped against an inside wall of the stator by a cross-over wire retaining member. A stator coil lead terminating apparatus is capable of complex manipulations of stator coil lead wires at a winding station. Stator coil lead wires can be looped about wire guide posts on a stator core in the course of forming coil lead terminations, and the posts can be protected against bending or breaking by looping pins that partly receive the posts.
摘要翻译： 定子绕线机的往复摆动绕组主轴可旋转180°，以实现定子绕组和引线端接方法和装置，用于自动卷绕具有两个极片的2极定子，每个极片均带有缠绕在其上的单线 电线束 两个定子线圈之间的交叉线段延伸穿过定子的孔，并通过交叉电线保持构件被捕获在定子的内壁上。 定子线圈引线端接装置能够在卷绕站处对定子线圈引线进行复杂的操作。 在形成线圈引线端子的过程中，定子线圈引线可围绕定子芯上的导线柱环绕，并且可以通过环形销部分地保护支柱以部分地接收柱。
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公开(公告)号：US5947404A
公开(公告)日：1999-09-07
申请号：US853167
申请日：1997-05-08
申请人： Patrick A. Dolgas , Larry E. Staton
发明人： Patrick A. Dolgas , Larry E. Staton
IPC分类号： H02K15/00 , H02K15/085 , H02K3/46
CPC分类号： H02K15/0075 , H02K15/085 , H02K15/0056 , Y10T29/49009
摘要： A stator winding apparatus is disclosed for use in the manufacture of stators having radially-extending, outwardly-open, coil-receiving slots. Lead wire guide assemblies are provided for guiding lead wires into cavities in individual terminal members mounted on the stator core. In addition, a wire-retaining member is provided to confine a lead wire between the end face of the stator core and the wire retaining member to thereby prevent the lead wire from being inadvertently looped around a portion of the wire-guide tooling provided to guide wire into the stator core slots. Related methods are also disclosed.
摘要翻译： 公开了用于制造具有径向延伸的向外开放的线圈接收槽的定子的定子绕组装置。 引线导引组件用于将导线引导到安装在定子芯上的各个端子构件的空腔中。 另外，提供了线保持构件以将引线限制在定子芯的端面和电线保持构件之间，从而防止引线围绕提供给引导件的导线工具的一部分无意中环绕 导线进入定子芯槽。 还公开了相关方法。
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公开(公告)号：US5984080A
公开(公告)日：1999-11-16
申请号：US110559
申请日：1998-07-06
CPC分类号： H02K15/00 , Y10T29/49009 , Y10T29/5141 , Y10T29/5192 , Y10T29/53143 , Y10T29/53157
摘要： An armature manufacturing line includes one or more manufacturing cells, each having a winder facing a fuser and a rotatable armature transfer apparatus that transfers unwound armatures to the winder and wound armatures from the winder directly to the fuser. The armature transfer apparatus has a rotatable turret upon which are mounted a pair of grippers that face in mutually opposite directions and which are movable along mutually parallel axes. Independent drive means drives the grippers along their respective paths of movement relative to the turret. The turret is rotatably driven through 180.degree. in alternately opposite directions to place one gripper in confronting relation with the winder, then in confronting relation with the fuser, and so on. An elevator at the fuser moves wound and fused armatures from the fuser to a conveyor. Different embodiments are disclosed.
摘要翻译： 衔铁生产线包括一个或多个制造单元，每个制造单元具有面向定影器的卷绕机和可转动的电枢传送装置，其将退绕的电枢传送到卷绕机，并将电枢从卷绕机直接卷绕到定影器。 电枢传送装置具有可旋转的转台，在该转台上安装有一对夹持器，所述一对夹具面向彼此相反的方向并且可相互平行的轴线移动。 独立的驱动装置驱动夹具沿其各自相对于转台的运动路径。 转台在交替相反的方向上可旋转地驱动180度，以使一个夹具与卷绕机面对关系，然后与定影器面对关系，等等。 定影器上的电梯将卷绕和熔化的电枢从定影器移动到输送机。 公开了不同的实施例。
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公开(公告)号：US5525774A
公开(公告)日：1996-06-11
申请号：US291390
申请日：1994-08-16
申请人： Patrick A. Dolgas , Mark T. Heaton
发明人： Patrick A. Dolgas , Mark T. Heaton
CPC分类号： B23K11/318 , B23K11/002 , H01R39/32 , H01R43/0228
摘要： A fusing electrode is mounted on a vertically movable carriage which is raised by a first air actuator and lowered by gravity into engagement with a commutator tang. During a fusing cycle, different pressures are applied between the fusing electrode and the tang by means of a fast-acting air actuator that has a downwardly-extending piston rod engageable with the carriage and which is controlled by a programmable pressure regulating valve. To increase the response time and the force follow through of the second air actuator, the programmable pressure regulating valve is mounted directly on top of the second air actuator with its air outlet located as close to the cylinder of the second actuator as permitted by the air fittings which connect them. Surge tanks associated with the programmable valve assist in ensuring speedy response times.
摘要翻译： 定影电极安装在可由第一空气致动器升起并由重力下降并与换向器脚接合的可垂直移动的托架上。 在定影周期期间，借助于快速作用的空气致动器在熔断电极和脚之间施加不同的压力，该致动器具有可与滑架接合的向下延伸的活塞杆并由可编程压力调节阀控制。 为了增加第二空气致动器的响应时间和力，可编程压力调节阀直接安装在第二空气致动器的顶部，其空气出口位于靠近空气允许的第二致动器的气缸 连接它们的配件。 与可编程阀相关的浪涌槽有助于确保快速的响应时间。
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公开(公告)号：US5379511A
公开(公告)日：1995-01-10
申请号：US32359
申请日：1993-03-16
CPC分类号： H02K15/00 , Y10T29/49011 , Y10T29/5142 , Y10T29/53148
摘要： Pivotally mounted wire trimming blades having sharp, wire trimming, edges are positioned so that they extend through notches in the inner commutator shield of a double flier armature winder and lie against commutator start tangs and extend closely adjacent the outer periphery of the inner shield. The start or finish wires, as the case may be, are severed by being pulled against the wire trimming edges. The wire trimming edges have offset portions, or else the trimming blades are movable to offset locations, so that the trimming of the start wires are at locations which are radially and longitudinally offset from the locations at which the finish wires are trimmed.
摘要翻译： 具有尖锐的线材修剪的旋转安装的线切割刀片的边缘被定位成使得它们延伸穿过双卷轴电枢络纱机的内换向器屏蔽中的凹口，并且位于换向器起动柄脚并靠近内屏蔽件的外周边延伸。 根据情况，起始线或完成线通过被拉到线修剪边缘而被切断。 线修剪边缘具有偏移部分，或者修剪刀片可移动到偏移位置，使得起始线的修整处于从完成线修剪的位置径向和纵向偏移的位置处。
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公开(公告)号：US5090108A
公开(公告)日：1992-02-25
申请号：US598878
申请日：1990-10-17
IPC分类号： H02K15/04 , H02K15/00 , H02K15/095
CPC分类号： H02K15/095 , H02K15/0056 , H02K15/0075 , Y10T29/49009 , Y10T29/49185 , Y10T29/5148 , Y10T29/53161
摘要： Connection of stator coil lead wires to terminals with channels is accomplished using an industrial robot and tooling for guiding the lead wires into the terminal channels and for crimping the lead wire to the terminals before the wires are severed. Also, lead wire placing assemblies are provided with hooks at each end of a stator being wound for holding the start wires away from the stator pole pieces.
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公开(公告)号：US6098974A
公开(公告)日：2000-08-08
申请号：US430580
申请日：1995-04-28
CPC分类号： H02K15/165 , Y10T29/53978
摘要： Armature support pallets are provided with support assemblies which have parts that cooperate with structural features of the armature assembly they carry to maintain the rotary orientation there
摘要翻译： 电枢支撑托盘设置有支撑组件，其具有与它们携带的电枢组件的结构特征配合以保持其旋转取向的部件
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公开(公告)号：US5549253A
公开(公告)日：1996-08-27
申请号：US349410
申请日：1994-12-05
IPC分类号： H02K15/095 , H02K15/02
CPC分类号： H02K15/095 , Y10T29/49009 , Y10T29/49071
摘要： A stator winding machine has a turret plate mounted for rotation about a vertical axis with stator clamp mechanisms mounted at spaced locations around its periphery for clamping stators to the turret plate with the axes of the stators coplanar with the axis of reciprocation and oscillation of the winding shuttle used to wind coils on the stators. The turret plate is repeatedly indexed in one direction about its vertical center axis to repeatedly sequentially move each of the stator clamp mechanism to a load/unload station, an optional idle station, a winding station, a coil lead terminating station, and then back to the load/unload station. Parts of the machine are quickly replaceable and other parts are programmably adjustable to accommodate different stator configurations.
摘要翻译： 定子绕线机具有安装用于围绕垂直轴线旋转的转台板，其中定子夹紧机构安装在围绕其周边的间隔位置处，用于将定子夹持到转盘板，定子的轴线与绕组的往复运动和摆动轴线共面 穿梭线圈用来缠绕定子。 转塔板沿其垂直中心轴线沿一个方向重复地分度，以重复地顺序地将每个定子夹紧机构移动到加载/卸载站，可选的空闲站，卷绕站，线圈引线端接站，然后返回到 加载/卸载站。 机器的部件可快速更换，其他部件可编程调整，以适应不同的定子配置。
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