Production method for making rare earth compounds
    3.
    发明授权
    Production method for making rare earth compounds 失效
    稀土化合物的制备方法

    公开(公告)号:US5690889A

    公开(公告)日:1997-11-25

    申请号:US605324

    申请日:1996-02-15

    摘要: A method of making a rare earth compound, such as a earth-transition metal permanent magnet compound, without the need for producing rare earth metal as a process step, comprises carbothermically reacting a rare earth oxide to form a rare earth carbide and heating the rare earth carbide, a compound-forming reactant (e.g. a transition metal and optional boron), and a carbide-forming element (e.g. a refractory metal) that forms a carbide that is more thermodynamically favorable than the rare earth carbide whereby the rare earth compound (e.g. Nd.sub.2 Fe.sub.14 B or LaNi.sub.5) and a carbide of the carbide-forming element are formed.

    摘要翻译: 制造稀土类化合物如土 - 过渡金属永磁体化合物的方法,不需要制备稀土金属作为工艺步骤,包括使稀土氧化物碳化热反应形成稀土碳化物并加热稀土 碳化物,化合物形成反应物(例如过渡金属和任选的硼)和形成碳化物的碳化物形成元素(例如难熔金属),其形成比稀土化碳更热力学上有利的碳化物,由此稀土化合物 例如Nd2Fe14B或LaNi5),并且形成碳化物形成元件的碳化物。

    Method of making bonded or sintered permanent magnets
    4.
    发明授权
    Method of making bonded or sintered permanent magnets 失效
    制造粘结或烧结永磁体的方法

    公开(公告)号:US5240513A

    公开(公告)日:1993-08-31

    申请号:US593943

    申请日:1990-10-09

    摘要: An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density.

    摘要翻译: 通过混合热响应性低粘度粘合剂和在其上具有含碳(例如石墨)层的雾化稀土过渡金属(例如铁)合金粉末来制备各向同性永磁体,其有利于粉末颗粒的润湿和结合 通过粘合剂。 在与粘合剂混合之前,可以将雾化合金粉末的尺寸或分级,以提供具有在给定的相对较窄范围内的晶粒尺寸的特定粒度分数。 将选定的粒度级分与粘合剂混合,并将混合物模制成所需的复合磁体形状。 由此形成各向同性永久磁铁。 烧结的各向同性永磁体可以通过从模塑混合物中除去粘合剂,然后烧结成全密度而形成。

    Method of making permanent magnets
    5.
    发明授权
    Method of making permanent magnets 失效
    制造永久磁铁的方法

    公开(公告)号:US5242508A

    公开(公告)日:1993-09-07

    申请号:US869897

    申请日:1992-04-15

    IPC分类号: B22F1/02 B22F9/08 H01F1/057

    摘要: A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties.

    摘要翻译: 制造各向同性永磁体的方法包括在条件下使稀土 - 过渡金属合金(例如,富含Nd和B的Nd-Fe-B合金)的熔体雾化以产生保护性涂覆的,快速凝固的,通常为球形的合金颗粒 其中大部分颗粒被生产/尺寸分类为显示最佳的雾化磁性能的给定尺寸级分(例如,5至40微米直径),并使颗粒同时升高温度和提高的各向同性压力达到有效产生的时间 具有增强的磁特性和机械性能的致密化的磁各向同性磁体。

    Method of making bonded or sintered permanent magnets
    6.
    发明授权
    Method of making bonded or sintered permanent magnets 失效
    制造粘结或烧结永磁体的方法

    公开(公告)号:US5470401A

    公开(公告)日:1995-11-28

    申请号:US97442

    申请日:1993-07-26

    摘要: An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density.

    摘要翻译: 通过混合热响应性低粘度粘合剂和在其上具有含碳(例如石墨)层的雾化稀土过渡金属(例如铁)合金粉末来制备各向同性永磁体,其有利于粉末颗粒的润湿和结合 通过粘合剂。 在与粘合剂混合之前,可以将雾化合金粉末的尺寸或分级,以提供具有在给定的相对较窄范围内的晶粒尺寸的特定粒度分数。 将选定的粒度级分与粘合剂混合,并将混合物模制成所需的复合磁体形状。 由此形成各向同性永久磁铁。 烧结的各向同性永磁体可以通过从模塑混合物中除去粘合剂,然后烧结成全密度而形成。

    Permanent magnet with low or no dysprosium for high temperature performance
    7.
    发明申请
    Permanent magnet with low or no dysprosium for high temperature performance 审中-公开
    具有低或不含镝的永磁体用于高温性能

    公开(公告)号:US20120001711A1

    公开(公告)日:2012-01-05

    申请号:US13068572

    申请日:2011-05-13

    IPC分类号: H01F7/02 C22C38/14 C22C38/10

    摘要: A permanent magnet operable above about 125 C to about 200 C has a major phase represented by MRE2(Fe, Co)14B wherein said MRE comprises two or more rare earth elements selected from the group consisting of La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y wherein one of the rare earth elements is chosen from one or more of La, Ce, Pr, Nd, Eu, and Gd but in an amount not exceeding 45 atomic % of the magnet and wherein at least 50% atomic % of MRE comprises Y and at least one of Dy, Ho, and Tb. The total content of the at least one of Dy, Ho, and Tb is in the range of 0 to 4 weight % of the total mass of the magnet.

    摘要翻译: 在约125℃至约200℃可操作的永磁体具有由MRE2(Fe,Co)14B表示的主相,其中所述MRE包含两种或更多种选自La,Ce,Pr,Nd,Sm的稀土元素 ,Eu,Gd,Tb,Dy,Ho,Er,Tm,Yb,Lu和Y,其中稀土元素中的一种选自La,Ce,Pr,Nd,Eu和Gd中的一种或多种, 不超过磁体的45原子%,其中MRE的至少50%原子%包含Y和Dy,Ho和Tb中的至少一种。 Dy,Ho和Tb中的至少一种的总含量在磁体总质量的0〜4重量%的范围内。