Abstract:
The present invention concerns methods for producing a yarn comprising the steps of: (a) producing a plurality of dope filaments by spinning a polymer solution in sulfuric acid through a multi-hole spinneret, the polymer comprising imidazole groups; (b) coagulating the plurality of dope filaments into an as-spun yarn; (c) contacting the yarn with an aqueous base having a pKa less than or equal to 11; and (d) rinsing the yarn.
Abstract:
The present invention concerns methods for removing sulfur from a fiber made from a polymer comprising imidazole groups, said method comprising: contacting never-dried sulfate anion-containing polymeric-fiber with an aqueous acid having a pKa of less than 5 to displace at least a portion of the sulfate anions; and b) rinsing the fiber to remove the displaced sulfate ions.
Abstract:
The present invention concerns methods for removing sulfur from a fiber comprising the steps of: a) contacting never-dried sulfur-containing fiber in a yarn with an aqueous base having a pKa less than or equal to 11 to release at least a portion of said sulfur, said sulfur comprising, at least in part, sulfate anions and said yarn comprising fiber derived from polymer comprising imidazole groups; and b) rinsing said yarn to remove at least a portion of released sulfur.
Abstract:
The present invention concerns processes for reducing water in never-dried fiber comprising copolymer derived from the copolymerization of para-phenylenediamine, 5(6)-amino-2-(p-aminophenyl)benzimidazole; and terephthaloyl dichloride, the process having the following steps in a continuous process, (a) a step of drying a never-dried fiber at less than 100 C until the moisture content of the fiber is less than 60 weight percent; and (b) a step of further drying the fiber above 150° C. while the moisture content of the fiber is no more than 40 weight percent; and the fiber being further heated to at least 350° C. in either an additional continuous or separate step.
Abstract:
The present invention concerns a process for making a polyareneazole polymer comprising the steps of: a) contacting azole-forming monomers, metal powder, and optionally P2O5, in polyphosphoric acid to form a mixture; b) blending the mixture at a temperature of from about 50° C. to about 110° C.; c) further blending the mixture at a temperature of up to about 145° C. to form a solution comprising an oligomer; d) optionally, degassing the solution; and e) reacting the oligomer solution at a temperature of about 160° C. to about 250° C. for a time sufficient to form a polymer.
Abstract translation:本发明涉及一种制备聚芳腈聚合物的方法,包括以下步骤:a)在多磷酸中使唑形成单体,金属粉末和任选的P 2 O 5接触以形成混合物; b)在约50℃至约110℃的温度下混合该混合物; c)在高达约145℃的温度下进一步混合该混合物以形成包含低聚物的溶液; d)任选地,使溶液脱气; 和e)在约160℃至约250℃的温度下使所述低聚物溶液反应足以形成聚合物的时间。
Abstract:
The present invention concerns processes for producing a yarn comprising polymer comprising imidazole groups, the process having the following steps: (a) spinning a solution of polymer in sulfuric acid to give rise to a plurality of dope filaments; (b) coagulating the plurality of dope filaments into a multi-filament as-spun yarn; and (c) washing the as-spun multi-filament yarn with an aqueous acid comprising a halide or an aqueous salt comprising a halide or combination thereof.
Abstract:
The present invention concerns processes for reducing water in never-dried fiber comprising copolymer derived from the copolymerization of para-phenylenediamine, 5(6)-amino-2-(p-aminophenyl)benzimidazole; and terephthaloyl dichloride, the process having the following steps in a continuous process, (a) a step of drying a never-dried fiber having at least 0.1% sulfur at less than 150° C. until the moisture content of the fiber is less than 60 weight percent; and (b) a step of further drying the fiber above 150° C. while the moisture content of the fiber is no more than 60 weight percent; and the fiber being further heated to at least 350° C. in either an additional continuous or separate step.
Abstract:
The present invention concerns processes for reducing water in never-dried fiber comprising copolymer derived from the copolymerization of para-phenylenediamine, 5(6)-amino-2-(p-aminophenyl)benzimidazole; and terephthaloyl dichloride, the process comprising the steps of: (a) heating the never-dried fiber to a temperature of at least 20° C. but less than 100° C. until the moisture content of the fiber is 20 weight percent or less of the fiber; and (b) further heating the fiber to a temperature of at least 350° C.
Abstract:
The present invention concerns methods for removing sulfur from a fiber made from a polymer comprising imidazole groups, said method comprising: a) contacting never-dried sulfate anion containing polymeric-fiber with aqueous salt having monovalent anions to displace at least a portion of the sulfate anions; and b) rinsing the fiber to remove displaced sulfate anions.