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1.
公开(公告)号:US20240157632A1
公开(公告)日:2024-05-16
申请号:US18546734
申请日:2021-09-13
Applicant: Stratasys Powder Production Ltd.
Inventor: Gianluca Dorini , Anders HARTMANN , Neil HOPKINSON , Frederik TJELLESEN
IPC: B29C64/153 , B29C64/236 , B29C64/277 , B29C64/295 , B29C64/393 , B33Y10/00 , B33Y50/02
CPC classification number: B29C64/153 , B29C64/236 , B29C64/277 , B29C64/295 , B29C64/393 , B33Y10/00 , B33Y50/02
Abstract: A controller and method for layer-by-layer manufacturing of a three-dimensional object from a powder. The method includes, in a first direction across a build area: moving a droplet deposition unit and depositing a radiation absorber onto regions of a previously applied layer of powder; moving a first radiation source according to a first velocity profile whilst activating the first radiation source to fuse the regions of powder where the absorber has been deposited; moving a powder distributor according to a second velocity profile and distributing a fresh layer of powder; and moving a second radiation source whilst activating the second radiation source to preheat the fresh layer of powder. The method further includes adjusting the first and/or second velocity profiles to control a time interval between the passing of the first radiation source and the powder distributor.
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公开(公告)号:US20230142837A1
公开(公告)日:2023-05-11
申请号:US17916026
申请日:2021-03-29
Applicant: Stratasys Powder Production Ltd.
Inventor: Marcel GARRIDO BARRABES , Anders HARTMANN
IPC: B29C64/364 , B29C64/393
CPC classification number: B29C64/364 , B29C64/393 , B33Y30/00
Abstract: An apparatus for the layer-by-layer formation of three-dimensional objects, the apparatus comprising a gas extraction system and an enclosed working space from which gas is to be extracted, wherein the working space is enclosed by side walls, a ceiling and a working surface, and comprises a working space inlet for allowing gas to enter into the working space, a working space outlet for allowing gas to exit the working space, and a build bed surface in which a layer of the object is formed; wherein the gas extraction system comprises: a primary conduit comprising at least a first primary inlet, at least a first interfacing inlet, and a primary outlet; and at least a first secondary conduit comprising a respective first secondary inlet and a respective first secondary outlet, the first secondary inlet being in fluidic communication with the working space for extracting gas from the working space, and the first secondary outlet being in fluidic communication with the first interfacing inlet; wherein the or each primary inlet is open to an environment external to the working space, and wherein the primary outlet is connectable to an external extraction source so as to suction gas from the primary conduit; and wherein the gas extraction system further comprises one or more flow control devices for controlling the flow of gas from the working space into the first secondary conduit, and thence into the primary outlet of the primary conduit. Methods for operating the apparatus, and a controller for controlling the apparatus and carrying out the methods, are also provided.
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3.
公开(公告)号:US20220219396A1
公开(公告)日:2022-07-14
申请号:US17610153
申请日:2020-12-11
Applicant: STRATASYS POWDER PRODUCTION LTD.
IPC: B29C64/286 , B29C64/153 , B29C64/245 , B29C64/236 , B29C64/282 , B33Y30/00
Abstract: An infrared lamp assembly for an apparatus for the formation of three-dimensional objects by consolidation of particulate material, the assembly comprising: an elongate infrared lamp extending along a lamp axis, an elongate shield extending parallel to and along one side of the axis of the lamp, and a support structure holding at least one of the ends of the lamp and of the shield, wherein the elongate shield at least partially bounds the space to one side of the lamp, and wherein the assembly provides a lower opening below the lamp and an upper opening above the lamp, such that, in use, radiation generated by the lamp is able to radiate through the openings and away from the lamp in directions not bounded by the shield.
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公开(公告)号:US20230405932A1
公开(公告)日:2023-12-21
申请号:US18453794
申请日:2023-08-22
Applicant: Stratasys Powder Production Ltd.
Inventor: Frederik TJELLESEN , Anders HARTMANN , Alexander RASMUSSEN
IPC: B29C64/307 , B29C64/214 , B29C64/314 , B29C64/321 , B29C64/357 , B29C64/153 , B29C64/245 , B29C64/255 , B29C64/295 , B33Y40/00 , B22F10/73 , B22F12/50
CPC classification number: B29C64/307 , B29C64/214 , B29C64/314 , B29C64/321 , B29C64/357 , B29C64/153 , B29C64/245 , B29C64/255 , B29C64/295 , B33Y40/00 , B22F10/73 , B22F12/50 , B33Y30/00
Abstract: A method for recirculating powder in an apparatus for manufacturing a three-dimensional object from the powder. The powder recirculation method includes: providing powder in a powder repository, the powder being one of fresh powder, excess powder or a blend thereof; transferring the powder from the repository to a work surface; distributing the powder across a build surface and resulting in a portion of the powder defining excess powder; returning the excess powder back to the repository; monitoring the amount of powder in the repository relative to a predetermined amount of powder; and delivering fresh powder from a powder tank to the repository when the amount of powder in the repository is less than the predetermined amount and not delivering fresh powder when excess powder is being returned to repository and the amount of powder in the repository is greater than the predetermined amount of powder.
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公开(公告)号:US20220184887A1
公开(公告)日:2022-06-16
申请号:US17685041
申请日:2022-03-02
Applicant: Stratasys Powder Production Ltd.
Inventor: Frederik TJELLESEN , Anders HARTMANN
IPC: B29C64/153 , B29C64/314 , B29C64/245 , B29C64/255 , B29C64/241 , B01F27/053 , B01F27/112 , B01F27/1121 , B01F27/1125
Abstract: A stirring device for a powder tank of an apparatus for manufacturing a three-dimensional object. The stirring device is configured to rotate within the powder tank about an axis of rotation, and comprises a base plate and a strut. The strut extends from the base plate and is arranged to extend into the powder tank forming an obtuse angle with the outer edge of the base plate
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公开(公告)号:US20240367378A1
公开(公告)日:2024-11-07
申请号:US18770067
申请日:2024-07-11
Applicant: Stratasys Powder Production Ltd.
Inventor: Marcel GARRIDO BARRABES , Anders HARTMANN
IPC: B29C64/364 , B08B15/00 , B29C64/393 , B33Y30/00 , B33Y40/00 , B33Y50/02
Abstract: An apparatus for the layer-by-layer formation of three-dimensional objects. The apparatus includes a gas extraction system and an enclosed working space. The working space includes a working space inlet allowing gas to enter, a working space outlet allowing gas to exit, and a build bed surface in which a the object is formed. The gas extraction system includes: a primary conduit having a first primary inlet, a first interfacing inlet, and a primary outlet connectable to an external extraction source; and a first secondary conduit having a first secondary inlet and outlet. The first secondary inlet is in fluidic communication with the working space. The first secondary outlet is in fluidic communication with the first interfacing inlet. The gas extraction system further includes a flow controller to control the flow of gas from the working space into the first secondary conduit, and thereafter into the primary outlet.
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公开(公告)号:US20240342986A1
公开(公告)日:2024-10-17
申请号:US18637175
申请日:2024-04-16
Applicant: Stratasys Powder Production Ltd.
Inventor: Marcel GARRIDO , Anders HARTMANN , Gianluca DORINI , Simon BAK , Hans NIELS-CHRISTIANSEN
IPC: B29C64/165 , B29C64/209 , B29C64/264 , B29C64/364 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02
CPC classification number: B29C64/165 , B29C64/209 , B29C64/264 , B29C64/364 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02
Abstract: An apparatus for manufacturing a three-dimensional object from particulate material. The apparatus includes a work space bounded by a first side wall on a first side of the work space, and a second side wall on a second side of the work space, the first side wall opposing the second side wall: a build bed having a build bed surface, the build bed surface being comprised in the floor of the work space and having a first edge on the first side of the work space, towards the first side wall, and a second edge on the second side of the work space, towards the second side wall: a first gas inlet at or near the first side wall; a second gas inlet at or near the second side wall; a first gas outlet above the floor of the work space, the position of the first gas outlet being coincident with the first edge of the build bed surface, or between the first edge of the build bed surface and the first gas inlet; and a second gas outlet above the floor of the work space, the position of the second gas outlet being coincident with the second edge of the build bed surface, or between the second edge of the build bed surface and the second gas inlet: wherein the first gas outlet is positioned higher in the work space than the first gas inlet, and the second gas outlet is positioned higher in the work space than the second gas inlet: and wherein one or more flow devices are operable to create first and second gas flows between the first gas inlet and the first gas outlet, and between the second gas inlet and the second gas outlet, respectively, such as to create respective first and second gas curtains on the first and second sides of the work space in use.
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公开(公告)号:US20230036660A1
公开(公告)日:2023-02-02
申请号:US17789755
申请日:2020-12-23
Applicant: Stratasys Powder Production Ltd.
Inventor: Gianluca DORINI , Anders HARTMANN , Marcel GARRIDO BARRABES
IPC: B29C64/153 , B22F12/70 , B29C64/25 , B29C64/268 , B29C64/364
Abstract: A structure for delivering a flow of gas across a window or aperture of an imaging or measurement device within an apparatus for the manufacture of three-dimensional objects by layer-by-layer consolidation of particulate matter, the structure comprising: a hollow body having an upper aperture for mounting in correspondence with the window/aperture of said device, a gas flow intake region below the upper aperture, and a lower aperture; wherein the gas flow intake region is provided on opposing sides of the hollow body when viewed in cross-section along a longitudinal axis that runs from the upper aperture to the lower aperture, and comprises one or more channels configured to allow, in use, a flow of intake gas to enter the hollow body from the opposing sides of the hollow body with a flow component that predominantly lies in a plane parallel to the plane of the upper aperture, and to come into confluence within the hollow body; and wherein the hollow body is symmetrically shaped about the longitudinal axis so as to redirect the confluent flow of intake gas to form a substantially axial flow of gas along the longitudinal axis, and a backflow of gas near the internal wall of the hollow body, wherein the upper aperture is substantially shielded from the backflow by the intake flow, and wherein the velocity of the backflow is relatively low in comparison to the velocity of the intake flow. Also provided is an apparatus for the manufacture of three-dimensional objects by layer-by-layer consolidation of particulate matter, incorporating such a structure, and a method of delivering a flow of gas using such a structure.
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公开(公告)号:US20230001635A1
公开(公告)日:2023-01-05
申请号:US17782817
申请日:2020-12-03
Applicant: Stratasys Powder Production Ltd.
Inventor: Marcel GARRIDO , Anders HARTMANN , Gianluca DORINI , Simon BAK , Hans NIELS-CHRISTIANSEN
IPC: B29C64/165 , B29C64/209 , B29C64/264 , B29C64/364 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02
Abstract: An apparatus (1) for manufacturing a three-dimensional object from particulate material, the apparatus comprising: a work space (100) bounded by a first side wall (100A) on a first side of the work space, and a second side wall (100B) on a second side of the work space, the first side wall opposing the second side wall; a build bed (170) having a build bed surface (160), the build bed surface being comprised in the floor of the work space and having a first edge (160′) on the first side of the work space, towards the first side wall, and a second edge (160″) on the second side of the work space, towards the second side wall; a first gas inlet (101A) at or near the first side wall; a second gas inlet (101B) at or near the second side wall; a first gas outlet (102A) above the floor (100C) of the work space, the position of the first gas outlet being coincident with the first edge of the build bed surface, or between the first edge of the build bed surface and the first gas inlet; and a second gas outlet (102B) above the floor of the work space, the position of the second gas outlet being coincident with the second edge of the build bed surface, or between the second edge of the build bed surface and the second gas inlet; wherein the first gas outlet is positioned higher in the work space than the first gas inlet, and the second gas outlet is positioned higher in the work space than the second gas inlet; and wherein one or more flow devices (210, 211, 212) are operable to create first and second gas flows between the first gas inlet and the first gas outlet, and between the second gas inlet and the second gas outlet, respectively, such as to create respective first and second gas curtains on the first and second sides of the work space in use.
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10.
公开(公告)号:US20240001612A1
公开(公告)日:2024-01-04
申请号:US18367346
申请日:2023-09-12
Applicant: Stratasys Powder Production Ltd.
IPC: B29C64/286 , B33Y30/00 , B29C64/282 , B29C64/153 , B29C64/245 , B29C64/236
CPC classification number: B29C64/286 , B33Y30/00 , B29C64/282 , B29C64/153 , B29C64/245 , B29C64/236
Abstract: An apparatus for formation of three-dimensional objects and having an infrared radiation deflector. The radiation deflector includes opposing first and second elongate side walls; at least one end support connecting the side walls; an upper opening and a lower opening arranged to pass lamp radiation to an exterior of the radiation deflector; and a mounting point provided at the/each end support for mounting an infrared lamp. The side walls include first and second elongate mirrors extending parallel to a lamp axis and along a lower internal portion of the respective side walls. The lamp axis extends along and between the first and second mirrors, each of which has a concave surface with respect to the lamp axis. The first mirror is an upward deflecting mirror and is arranged for redirecting at least a portion of direct lamp radiation through the upper opening.
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