Lightweight composite materials produced from carbonatable calcium silicate and methods thereof

    公开(公告)号:US10695949B2

    公开(公告)日:2020-06-30

    申请号:US14715497

    申请日:2015-05-18

    Abstract: An aerated composite material produced from carbonatable calcium silicate compositions (carbonation cured AAC) that has a compressive strength equivalent to autoclaved aerated concrete (ordinary AAC) at substantially the same density and a process of production of the same are provided. The composite material of the present invention comprises: a plurality of bonding elements, each including a core comprising calcium silicate, a first layer which partially or fully surrounds the core and is rich in SiO2, and a second layer which partially or fully surrounds the first layer and is rich in CaCO3; a plurality of filler particles having their particle sizes ranging from 0.1 μm to 1000 μm; and a plurality of voids; wherein the plurality of bonding elements and plurality of filler particles together form a bonding matrix and are substantially evenly dispersed in the matrix and bonded together, the plurality of voids are bubble-shaped and/or interconnected channels, a pore volume with a radius of 0.004 μm to 10.0 μm in the plurality of voids is 0.30 ml/composite material 1 g or less, and a estimated compressive strength expressed by the following formula (1): estimated compressive strength (absolute dry density=0.50)=compressive strength×(0.50+absolute dry density)2 is 2.0 N/mm2 or greater.

    Synthetic Pozzolans
    6.
    发明申请
    Synthetic Pozzolans 审中-公开

    公开(公告)号:US20170320781A1

    公开(公告)日:2017-11-09

    申请号:US15587705

    申请日:2017-05-05

    Abstract: Synthetic pozzolans are produced using local materials to provide a cementitious material that is uniform in chemistry and properties independent of the location where the materials are obtained. Two methods of production are described. One is a high temperature process in which materials are processed in a semi-molten or molten state. The second process is a low temperature aqueous process.

    Curing systems for materials that consume carbon dioxide and method of use thereof
    7.
    发明授权
    Curing systems for materials that consume carbon dioxide and method of use thereof 有权
    消耗二氧化碳的材料的固化体系及其使用方法

    公开(公告)号:US09221027B2

    公开(公告)日:2015-12-29

    申请号:US14209238

    申请日:2014-03-13

    Abstract: The invention provides a curing system that is useful for curing materials that consume carbon dioxide as a reagent. The system has a curing chamber that contains the material to be cured and a gas that contains carbon dioxide. The system includes apparatus that can deliver carbon dioxide to displace ambient air upon loading the system, that can provide carbon dioxide as it is needed and as it is consumed, that can control carbon dioxide concentration, temperature and humidity in the curing chamber during the curing cycle and that can record and display to a user the variables that occur during the curing process.

    Abstract translation: 本发明提供一种固化体系,其可用于固化消耗二氧化碳作为试剂的材料。 该系统具有含有要固化的材料的固化室和含有二氧化碳的气体。 该系统包括可以在装载系统时输送二氧化碳以置换环境空气的装置,其可以根据需要提供二氧化碳并在消耗时,其可以在固化期间控制固化室中的二氧化碳浓度,温度和湿度 循环,并且可以向用户记录和显示在固化过程中发生的变量。

    PAVERS AND BLOCK COMPOSITE MATERIALS AND METHODS OF PREPARATION THEREOF

    公开(公告)号:US20200079695A1

    公开(公告)日:2020-03-12

    申请号:US16597666

    申请日:2019-10-09

    Abstract: The invention provides novel paving stones and construction block composite materials and methods for preparation thereof. The paving stones and construction block composite materials can be readily produced from widely available, low cost precursor materials by a production process that involves compacting in a mold that is suitable for large-scale production. The precursor materials include calcium silicate, for example, wollastonite, and particulate filler materials which can comprise silicon dioxide-rich materials. Additives can include calcium carbonate-rich and magnesium carbonate-rich materials. Various additives can be used to fine-tune the physical appearance and mechanical properties of the composite material, such as colorants such as particles of colored materials, such as, and pigments (e.g., black iron oxide, cobalt oxide and chromium oxide). These paving stones and construction block composite materials exhibit visual patterns similar to stone as well as display compressive strength and water absorption equal to or better than that of stone.

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