Bending-forming jig
    1.
    发明授权

    公开(公告)号:US11114923B2

    公开(公告)日:2021-09-07

    申请号:US16566256

    申请日:2019-09-10

    IPC分类号: H02K15/00 B21K23/00

    摘要: A bending-forming jig used in bending and forming a protruding portion of a leg portion of a U-shaped conductor toward a circumferential direction, the protruding portion protruding from an axial end surface of a stator core, the bending-forming jig including a ring portion and a claw portion, the claw portion including a first abutting surface that rises from an axial end surface of the ring portion with the surface directed in the circumferential direction and abuts against a tip portion of the protruding portion from the circumferential direction, and a projecting portion that projects, at a tip end of the claw portion, in the circumferential direction from the abutting surface and abuts against the tip portion of the protruding portion from the axial direction toward the axial end surface of the ring portion.

    Stator manufacturing method
    2.
    发明授权

    公开(公告)号:US11196313B2

    公开(公告)日:2021-12-07

    申请号:US16516678

    申请日:2019-07-19

    摘要: Provided is a stator manufacturing method including: inserting a plurality of segment coils into a plurality of slots formed in a stator core; bending arms of the segment coils that protrude from the stator core, in a circumferential direction of the stator core; before or after bending the segment coils in the circumferential direction, directing parallel to each other leading end portions of the segment coils that are adjacent to each other in a radial direction of the stator core; and welding together the leading end portions of the segment coils with the leading end portions directed parallel to each other.

    Method and apparatus for producing rotating electric machine stator

    公开(公告)号:US10951096B2

    公开(公告)日:2021-03-16

    申请号:US16369391

    申请日:2019-03-29

    IPC分类号: H02K15/00

    摘要: A method of producing a rotating electric machine stator includes an insertion step, bending step, and pressing step. In the insertion step, two leg portions of each U-shaped coil wire of a stator coil are inserted into different slots, such that protruding portions as distal end portions of the leg portions protrude in parallel with an axial direction of the stator core. In the bending step, the protruding portion of a first leg portion is bent in a first circumferential direction of the stator core, at a proximal end portion of the protruding portion as a bending start point, from a condition where the protruding portion protrudes from the slot in parallel with the axial direction of the stator core. In the pressing step, a distal end of the protruding portion bent in the first circumferential direction is pressed toward its proximal end in a second circumferential direction.

    Coil bending machine
    6.
    发明授权

    公开(公告)号:US11233443B2

    公开(公告)日:2022-01-25

    申请号:US16226968

    申请日:2018-12-20

    摘要: A coil bending machine is a machine that, in a stator core including a yoke and multiple teeth and having a slot formed between circumferentially adjacent teeth, while lead portions of a segment coil which is a U-shaped lead wire including a bent portion K and two lead portions R extending from the bent portion are inserted into two slots, push-bends end portions of the lead portions protruding from an axial end face of the stator core toward the stator core. The coil bending machine includes a coil bending member that push-bends the end portions of the lead portions protruding from the axial end face of the stator core toward the stator core, and a coil pressing mechanism that press-fixes a segment coil inside the slot toward the yoke, from the radially inner side of the stator core.

    ROTOR STRUCTURE
    7.
    发明申请
    ROTOR STRUCTURE 有权
    转子结构

    公开(公告)号:US20160134163A1

    公开(公告)日:2016-05-12

    申请号:US14820988

    申请日:2015-08-07

    IPC分类号: H02K1/27 H02K1/28

    CPC分类号: H02K1/2766 H02K1/246

    摘要: In a rotor structure including a leak prevention hole formed in a rotor core to prevent leakage of magnetic flux from a permanent magnet; an outer-circumferential-side dovetail groove formed in an outer-circumferential-side inner wall of the leak prevention hole, an inner-circumferential-side dovetail groove formed, opposite the outer-circumferential-side dovetail groove, in an inner-circumferential-side inner wall of the leak prevention hole; and a non-magnetic bridge having both end portions engageable with the dovetail grooves. The non-magnetic bridge is formed with a chamfer at only one end face of both end faces in an axial direction of the rotor core. The non-magnetic bridge includes two or more non-magnetic bridges. The non-magnetic bridges are arranged so that the end faces formed with the chamfers are alternately located at the one end face of the rotor core.

    摘要翻译: 一种转子结构,包括形成在转子芯中的防漏孔,以防止磁通量从永久磁铁泄漏; 形成在防漏孔的外周侧内壁的外周侧燕尾槽,与内周侧燕尾槽相对的内周侧燕尾槽, 防漏孔侧面内壁; 以及具有可与燕尾槽接合的两个端部的非磁性桥。 非磁性桥在转子芯的轴向的两端面的仅一个端面上形成倒角。 非磁性桥包括两个或多个非磁性桥。 非磁性桥被布置成使得形成有倒角的端面交替地位于转子芯的一个端面。

    Methods of manufacturing a coated conducting wire assembly

    公开(公告)号:US10163551B2

    公开(公告)日:2018-12-25

    申请号:US15155484

    申请日:2016-05-16

    摘要: A method of manufacturing a coated conducting wire assembly includes forming a conducting wire assembly by twist-deforming a conducting wire bundle, forming a coated conducting wire assembly by covering the conducting wire assembly with an insulation coating, and annealing the coated conducting wire assembly. The conducting wire bundle is formed by bundling a plurality of conducting wires. The conducting wire assembly includes a parallel portion, a left-wound portion, and a right-wound portion. The annealing is performed by heating and holding the coated conducting wire assembly at an annealing temperature while applying tension to the covered conducting wire assembly.

    Rotor structure
    9.
    发明授权

    公开(公告)号:US09806570B2

    公开(公告)日:2017-10-31

    申请号:US14820988

    申请日:2015-08-07

    IPC分类号: H02K21/12 H02K1/27 H02K1/24

    CPC分类号: H02K1/2766 H02K1/246

    摘要: In a rotor structure including a leak prevention hole formed in a rotor core to prevent leakage of magnetic flux from a permanent magnet; an outer-circumferential-side dovetail groove formed in an outer-circumferential-side inner wall of the leak prevention hole, an inner-circumferential-side dovetail groove formed, opposite the outer-circumferential-side dovetail groove, in an inner-circumferential-side inner wall of the leak prevention hole; and a non-magnetic bridge having both end portions engageable with the dovetail grooves. The non-magnetic bridge is formed with a chamfer at only one end face of both end faces in an axial direction of the rotor core. The non-magnetic bridge includes two or more non-magnetic bridges. The non-magnetic bridges are arranged so that the end faces formed with the chamfers are alternately located at the one end face of the rotor core.

    Manufacturing method for segment coil

    公开(公告)号:US10128728B2

    公开(公告)日:2018-11-13

    申请号:US14801171

    申请日:2015-07-16

    发明人: Yasuyuki Hirao

    IPC分类号: B23K11/00 H02K15/04

    摘要: A manufacturing method for a segment coil according to the invention includes forming an assembled wire by bundling a plurality of element wires, forming a stranded wire by twisting the assembled wire, forming a rectangular conductor by rolling the stranded wire, and forming a segment coil by cutting the rectangular conductor into a given length and bending the cut rectangular conductor. Before the rectangular conductor is bent, the plurality of element wires is fastened at a position where the coil end portion of the segment coil is formed.