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1.发明授权Malfunction-detection method during die clamping step in injection molding machines 有权注塑机模具夹紧步骤中的故障检测方法公开(公告)号：US06906631B2
公开(公告)日：2005-06-14
申请号：US10653923
申请日：2003-09-04
CPC分类号： B29C45/844 , B29C45/32 , B29C45/33 , B29C45/7653 , B29C45/768 , B29C2045/1792 , B29C2945/76006 , B29C2945/76013 , B29C2945/7602 , B29C2945/76083 , B29C2945/76163 , B29C2945/76173 , B29C2945/76224 , B29C2945/76227 , B29C2945/76257 , B29C2945/76307 , B29C2945/76391 , B29C2945/76498 , B29C2945/76505 , B29C2945/76785 , B29C2945/76913 , B29C2945/76943 , B29C2945/76973
摘要： The present invention relates to a method of detecting a malfunction during a die clamping step in an injection molding machine. A reference pattern is taken which shows a relation between a die clamping force and a position of a movable platen when die clamping is normally carried out. One or more monitoring sections are set in advance with respect to that position on the basis of the reference pattern and an allowable limit value of a die clamping force in the respective monitoring sections is also set in advance in a form of a linear function of the position. The die clamping force is monitored in the respective monitoring section during a respective die clamping step and, when its value exceeds the allowable limit value, it is decided that a malfunction occurs and an alarm is issued.
摘要翻译： 本发明涉及一种在注射成型机中检测模具夹紧步骤期间的故障的方法。 示出了当正常进行模具夹紧时，模具夹紧力与可动压板的位置之间的关系的参考模式。 基于参考图案相对于该位置预先设置一个或多个监视部分，并且预先在各监视部分中的模具夹紧力的允许极限值以 位置。 在相应的模具夹紧步骤期间，在相应的监视部分中监视模具夹紧力，并且当其值超过允许极限值时，确定发生故障并发出报警。
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公开(公告)号：US20050179155A1
公开(公告)日：2005-08-18
申请号：US11103557
申请日：2005-04-12
CPC分类号： B29C45/844 , B29C45/32 , B29C45/33 , B29C45/7653 , B29C45/768 , B29C2045/1792 , B29C2945/76006 , B29C2945/76013 , B29C2945/7602 , B29C2945/76083 , B29C2945/76163 , B29C2945/76173 , B29C2945/76224 , B29C2945/76227 , B29C2945/76257 , B29C2945/76307 , B29C2945/76391 , B29C2945/76498 , B29C2945/76505 , B29C2945/76785 , B29C2945/76913 , B29C2945/76943 , B29C2945/76973
摘要： The present invention relates to a method of detecting a malfunction during a die clamping step in an injection molding machine. A reference pattern is taken which shows a relation between a die clamping force and a position of a movable platen when die clamping is normally carried out. One or more monitoring sections are set in advance with respect to that position on the basis of the reference pattern and an allowable limit value of a die clamping force in the respective monitoring sections is also set in advance in a form of a linear function of the position. The die clamping force is monitored in the respective monitoring section during a respective die clamping step and, when its value exceeds the allowable limit value, it is decided that a malfunction occurs and an alarm is issued.
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3.发明授权Malfunction-detection method during die clamping step in injection molding machines 有权注塑机模具夹紧步骤中的故障检测方法公开(公告)号：US07005998B2
公开(公告)日：2006-02-28
申请号：US11103557
申请日：2005-04-12
IPC分类号： G08B21/00
CPC分类号： B29C45/844 , B29C45/32 , B29C45/33 , B29C45/7653 , B29C45/768 , B29C2045/1792 , B29C2945/76006 , B29C2945/76013 , B29C2945/7602 , B29C2945/76083 , B29C2945/76163 , B29C2945/76173 , B29C2945/76224 , B29C2945/76227 , B29C2945/76257 , B29C2945/76307 , B29C2945/76391 , B29C2945/76498 , B29C2945/76505 , B29C2945/76785 , B29C2945/76913 , B29C2945/76943 , B29C2945/76973
摘要： The present invention relates to a method of detecting a malfunction during a die clamping step in an injection molding machine. A reference pattern is taken which shows a relation between a die clamping force and a position of a movable platen when die clamping is normally carried out. One or more monitoring sections are set in advance with respect to that position on the basis of the reference pattern and an allowable limit value of a die clamping force in the respective monitoring sections is also set in advance in a form of a linear function of the position. The die clamping force is monitored in the respective monitoring section during a respective die clamping step and, when its value exceeds the allowable limit value, it is decided that a malfunction occurs and an alarm is issued.
摘要翻译： 本发明涉及一种在注射成型机中检测模具夹紧步骤期间的故障的方法。 示出了当正常进行模具夹紧时，模具夹紧力与可动压板的位置之间的关系的参考模式。 基于参考图案相对于该位置预先设置一个或多个监视部分，并且预先在各监视部分中的模具夹紧力的允许极限值以 位置。 在相应的模具夹紧步骤期间，在相应的监视部分中监视模具夹紧力，并且当其值超过允许极限值时，确定发生故障并发出报警。
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公开(公告)号：US07008574B2
公开(公告)日：2006-03-07
申请号：US10677249
申请日：2003-10-03
申请人： Haruyuki Matsubayashi , Yukio Iimura , Takashi Yamazaki , Akira Kanda , Takamitsu Yamashita , Yutaka Yamaguchi , Masamitsu Suzuki
发明人： Haruyuki Matsubayashi , Yukio Iimura , Takashi Yamazaki , Akira Kanda , Takamitsu Yamashita , Yutaka Yamaguchi , Masamitsu Suzuki
IPC分类号： B29C45/77
CPC分类号： B29C45/77 , B29C2945/76006 , B29C2945/76083 , B29C2945/76498 , B29C2945/76605 , B29C2945/76665 , B29C2945/76785 , B29C2945/76859 , B29C2945/76936
摘要： An electric injection molding machine capable of maintaining a quality of molded articles and capable of suppressing a variation of weight of articles molded by a mold having a plurality of cavities when transferring molding conditions in a hydraulic injection molding machine as they are to the electric injection molding machine. This electric injection molding machine has an electric injection mechanism for injecting a molding material into a mold by a drive force of an electric motor, an injection control unit and a servo driver for controlling the injection motor so as to follow the injection speed reference, and an reference compensation unit for compensating the injection speed reference based on the characteristics of the hydraulic drive system so that fluctuation characteristics of the injection speed with respect to the injection pressure when controlling the electric injection mechanism approximate the fluctuation characteristics of the injection speed with respect to the injection pressure in the hydraulic injection mechanism performing the injection of the molding material to the mold by the hydraulic drive system.
摘要翻译： 一种电动注射成型机，其能够保持成型品的质量，并且能够抑制在液压注射成型机中将成型条件转移至电注射成型时将由具有多个空腔的模具成形的制品的重量变化 机。 该电动注射成型机具有电动注射机构，用于通过电动机的驱动力，注射控制单元和伺服驱动器将成型材料注入到模具中，用于控制注射电动机以遵循注射速度参考，以及 参考补偿单元，用于基于液压驱动系统的特性来补偿喷射速度基准，使得当控制电喷射机构时喷射速度相对于喷射压力的波动特性近似于喷射速度的波动特性 液压喷射机构中的注射压力通过液压驱动系统执行模制材料的注入。
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5.发明授权公开(公告)号：US06669459B2
公开(公告)日：2003-12-30
申请号：US09908491
申请日：2001-07-19
申请人： Haruyuki Matsubayashi , Yukio Iimura , Takashi Yamazaki , Akira Kanda , Takamitsu Yamashita , Yutaka Yamaguchi , Masamitsu Suzuki
发明人： Haruyuki Matsubayashi , Yukio Iimura , Takashi Yamazaki , Akira Kanda , Takamitsu Yamashita , Yutaka Yamaguchi , Masamitsu Suzuki
IPC分类号： B29C4577
CPC分类号： B29C45/77 , B29C2945/76006 , B29C2945/76083 , B29C2945/76498 , B29C2945/76605 , B29C2945/76665 , B29C2945/76785 , B29C2945/76859 , B29C2945/76936
摘要： An electric injection molding machine capable of maintaining a quality of molded articles and capable of minimizing weight variation of molded articles. An electric injection mechanism injects molding material into a mold using an electric motor. An injection control unit and a servo driver control the motor so as to follow an injection speed reference. A compensation unit compensates the injection speed reference based on characteristics of a hydraulic drive system so that fluctuation of injection speed with respect to the injection pressure approximate the fluctuation characteristics of a hydraulic injection mechanism.
摘要翻译： 一种电动注射成型机，能够保持模制品的质量并且能够使模制品的重量变化最小化。 电动注射机构使用电动机将成型材料注入模具。 喷射控制单元和伺服驱动器控制马达以遵循喷射速度参考。 补偿单元基于液压驱动系统的特性补偿喷射速度基准，使得喷射速度相对于喷射压力的波动近似于液压喷射机构的波动特性。
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公开(公告)号：US06669877B2
公开(公告)日：2003-12-30
申请号：US09899275
申请日：2001-07-06
申请人： Haruyuki Matsubayashi , Akira Kanda , Takamitsu Yamashita , Takashi Yamazaki , Yukio Iimura , Yutaka Yamaguchi , Masamitsu Suzuki
发明人： Haruyuki Matsubayashi , Akira Kanda , Takamitsu Yamashita , Takashi Yamazaki , Yukio Iimura , Yutaka Yamaguchi , Masamitsu Suzuki
IPC分类号： B29C4576
CPC分类号： B29C45/7626 , B29C2045/764
摘要： This invention provides a method which makes it possible to reliably detect malfunctions during the ejecting step without rendering the injection molding machine more complicated. An ejector pin is incorporated in the movable die. This ejector pin is connected, via an ejector plate, a connecting rod, a connecting plate and a feed screw, with a servo motor. The force for ejecting the ejector pin pushing a molded product is measured from the driving torque of a servo motor. In this invention, the relationship between driving torque and elapsed time from the initiation of ejection of the molded product is stored as a reference pattern. The tolerance limit and monitoring interval of driving torque are preset relative to the reference pattern. When the value of driving torque falls outside the tolerance limit during the ejecting step, it is judged as a malfunction, and an alarm is generated to stop the machine in a safe state.
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公开(公告)号：US06673282B2
公开(公告)日：2004-01-06
申请号：US10108987
申请日：2002-03-29
申请人： Haruyuki Matsubayashi , Takamitsu Yamashita , Takashi Yamazaki , Motoyuki Miyauchi , Yutaka Yamaguchi , Masamitsu Suzuki , Makoto Nishizawa
发明人： Haruyuki Matsubayashi , Takamitsu Yamashita , Takashi Yamazaki , Motoyuki Miyauchi , Yutaka Yamaguchi , Masamitsu Suzuki , Makoto Nishizawa
IPC分类号： B29C4576
CPC分类号： B22D17/32 , B29C45/33 , B29C45/661 , B29C45/84
摘要： A stationary die is held on the front surface of a stationary platen and a movable die is held on the front surface of a movable platen. A plurality of monitoring sections are set in advance within a moving range of the movable platen and an upper limit of forward thrust of the movable platen is set for each of the monitoring sections. When the forward thrust of the movable platen reaches the upper limit set in one of the monitoring sections during a die closing operation, it is determined that abnormality occurs to stop the movable platen from moving forward. If a die closing mechanism is of a toggle link type, the forward thrust of the movable platen is calculated based on the thrust of a crosshead which drives a toggle link mechanism, the moving speed of the crosshead, and the moving speed of the movable platen.
摘要翻译： 固定模具固定在固定压板的前表面上，并且可移动模具被保持在可动压板的前表面上。 在可动压板的移动范围内预先设置多个监视部，并且为每个监视部设定可动压板的向前推力的上限。 当在压模闭合操作期间可动压板的向前推力达到设置在其中一个监控部分中的上限时，确定异常发生以使可动压板停止向前移动。 如果模具闭合机构是肘节式，则基于驱动肘节连杆机构的十字头的推力，十字头的移动速度和可移动压盘的移动速度来计算可动压板的向前推力 。
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公开(公告)号：US07566214B2
公开(公告)日：2009-07-28
申请号：US11043936
申请日：2005-01-28
IPC分类号： B29C45/64
CPC分类号： B29C45/7653 , B29C45/561 , B29C45/6728 , B29C45/68
摘要： Used in a method of this invention is a die clamping unit, which comprises a tie bar movably attached to a stationary platen, a halfnut positioning servomotor which advances and retreats the tie bar, a halfnut which is provided on a movable platen and fixes the movable platen and the tie bar together by engaging the tie bar, an engaging mechanism which engages the halfnut with the tie bar, a hydraulic die clamping cylinder which presses the stationary platen and the movable platen, and a control device which controls the halfnut positioning servomotor and the hydraulic cylinder. The control device drives the halfnut positioning servomotor to remove a clearance between the halfnut and an engaging groove of the tie bar before a die clamping process carried out by the hydraulic cylinder.
摘要翻译： 在本发明的方法中使用的模具夹紧单元包括可移动地连接到固定压板的连接杆，将连杆推进和后退的半轴定位伺服电机，设置在可动压板上的半螺母，并将可动 压板和连接杆通过接合连杆而连接在一起，接合机构将螺母与连接杆接合，液压模具夹紧缸压住固定压板和可动压板，以及控制装置，其控制半螺母定位伺服电机和 液压缸。 在由液压缸执行的模具夹紧过程之前，控制装置驱动半轴定位伺服电动机以移除螺母与连杆的接合槽之间的间隙。
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公开(公告)号：US07867415B2
公开(公告)日：2011-01-11
申请号：US12486437
申请日：2009-06-17
IPC分类号： B29C45/64
CPC分类号： B29C45/7653 , B29C45/561 , B29C45/6728 , B29C45/68
摘要： Used in a method of this invention is a die clamping unit, which comprises a tie bar movably attached to a stationary platen, a halfnut positioning servomotor which advances and retreats to the tie bar, a halfnut which is provided on a movable platen and fixes the movable platen and the tie bar together by engaging the tie bar, an engaging mechanism which engages the halfnut with the tie bar, a hydraulic die clamping cylinder which presses the stationary platen and the movable platen, and a control device which controls the halfnut positioning servomotor and the hydraulic cylinder. The control device drives the halfnut positioning servomotor to remove a clearance between the halfnut and an engaging groove of the tie bar before a die clamping process carried out by the hydraulic cylinder.
摘要翻译： 在本发明的方法中使用的模具夹紧单元包括可移动地连接到固定压板的连接杆，前进和后退到连杆的半挂定位伺服电机，设置在可动压板上的半螺母， 活动压板和连接杆通过接合连杆而连接在一起，接合机构将螺母与连接杆接合，液压模具夹紧缸压住固定压板和可动压板，以及控制装置，其控制半螺母定位伺服电动机 和液压缸。 在由液压缸执行的模具夹紧过程之前，控制装置驱动半轴定位伺服电动机以移除螺母与连杆的接合槽之间的间隙。
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公开(公告)号：US20050170037A1
公开(公告)日：2005-08-04
申请号：US11043936
申请日：2005-01-28
CPC分类号： B29C45/7653 , B29C45/561 , B29C45/6728 , B29C45/68
摘要： Used in a method of this invention is a die clamping unit, which comprises a tie bar movably attached to a stationary platen, a halfnut positioning servomotor which advances and retreats the tie bar, a halfnut which is provided on a movable platen and fixes the movable platen and the tie bar together by engaging the tie bar, an engaging mechanism which engages the halfnut with the tie bar, a hydraulic die clamping cylinder which presses the stationary platen and the movable platen, and a control device which controls the halfnut positioning servomotor and the hydraulic cylinder. The control device drives the halfnut positioning servomotor to remove a clearance between the halfnut and an engaging groove of the tie bar before a die clamping process carried out by the hydraulic cylinder.
摘要翻译： 在本发明的方法中使用的模具夹紧单元包括可移动地连接到固定压板的连接杆，将连杆推进和后退的半轴定位伺服电机，设置在可动压板上的半螺母，并将可移动 压板和连接杆通过接合连杆而连接在一起，接合机构将螺母与连接杆接合，液压模具夹紧缸压住固定压板和可动压板，以及控制装置，其控制半螺母定位伺服电机和 液压缸。 在由液压缸执行的模具夹紧过程之前，控制装置驱动半轴定位伺服电动机以移除螺母与连杆的接合槽之间的间隙。
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