Method of making metal matrix composite with the use of a barrier
    4.
    发明授权
    Method of making metal matrix composite with the use of a barrier 失效
    使用屏障制作金属基复合材料的方法

    公开(公告)号:US5482778A

    公开(公告)日:1996-01-09

    申请号:US179463

    申请日:1994-01-10

    摘要: A net shaped ceramic-reinforced aluminum matrix composite is provided by forming a permeable mass of ceramic material with a defined surface boundary having a barrier, and contacting a molten aluminum-magnesium alloy with the permeable mass of ceramic material in the presence of a gas comprising from about 10 to 100% nitrogen, by volume, balance nonoxidizing gas, e.g. hydrogen or argon. Under these conditions, the molten alloy spontaneously infiltrates the ceramic mass under normal atmospheric pressures until it reaches the barrier. A solid body of the alloy can be placed adjacent to a permeable bedding of ceramic material having a barrier, and brought to the molten state, preferably to at least about 700.degree. C., in order to form the net shape aluminum matrix composite by spontaneous infiltration. In addition to magnesium, auxiliary alloying elements may be employed with aluminum. The resulting composite products may contain a discontinuous aluminum nitride phase in the aluminum matrix.

    摘要翻译: 通过形成具有限定的具有阻挡层的表面边界的陶瓷材料的可渗透物质,并且在熔融的铝 - 镁合金与可渗透的陶瓷材料的物质的存在下,在气体存在下接触,形成网状陶瓷增强的铝基复合材料,所述气体包括 约10至100%的氮气(体积),平衡非氧化气体,例如 氢或氩。 在这些条件下,熔融合金在正常大气压力下自发渗透到陶瓷块中直至达到屏障。 合金的固体可以邻近具有阻挡层的陶瓷材料的可渗透层,并且进入熔融状态,优选至少约700℃,以便通过自发形成网状铝基复合材料 浸润。 除了镁之外,辅助合金元素可以与铝一起使用。 所得到的复合产品可能在铝基体中含有不连续的氮化铝相。

    Methods of making composite aluminum nitride ceramic articles having
embedded filler
    5.
    发明授权
    Methods of making composite aluminum nitride ceramic articles having embedded filler 失效
    制备具有嵌入填料的复合氮化铝陶瓷制品的方法

    公开(公告)号:US5420085A

    公开(公告)日:1995-05-30

    申请号:US7387

    申请日:1993-01-21

    摘要: A method of making self-supporting ceramic composite structures having filler embedded therein includes infiltrating a permeable mass of filler with polycrystalline material comprising an oxidation reaction product obtained by oxidation of a parent metal such as aluminum and optionally, containing therein non-oxidized constituents of the parent metal. The structure is formed by placing a parent metal adjacent to a permeable filler and heating the assembly to melt the parent metal and provide a molten body of parent metal which is contacted with a suitable vapor-phase oxidant. Within a certain temperature region and optionally, aided by one or more dopants in or on the parent metal, molten parent metal will migrate through previously formed oxidation reaction product into contact with the oxidant, causing the oxidation reaction product to grow so as to embed the adjacent filler and provide the composite structure. In a preferred embodiment, a parent metal comprising aluminum is oxidized by a vapor-phase oxidant comprising nitrogen to form a ceramic matrix comprising an aluminum nitride oxidation reaction product. In a particularly preferred embodiment, one or more protective coatings are applied to the filler prior to formation of the aluminum nitride oxidation reaction product matrix.

    摘要翻译: 制造具有嵌入其中的填料的自支撑陶瓷复合结构的方法包括用多晶材料渗透可渗透的填料,所述多晶材料包含通过氧化母体金属如铝而获得的氧化反应产物,并且任选地含有其中的非氧化成分 母金属。 通过将母体金属放置在可渗透填料附近并加热该组件以熔化母体金属并提供与合适的气相氧化剂接触的母体金属的熔融体来形成结构。 在一定温度范围内,任选地,由母体金属中或母体金属上的一种或多种掺杂剂辅助,熔融母体金属将迁移通过预先形成的氧化反应产物与氧化剂接触,使氧化反应产物生长,从而嵌入 相邻填料并提供复合结构。 在优选的实施方案中,包含铝的母体金属被包含氮的气相氧化剂氧化以形成包含氮化铝氧化反应产物的陶瓷基体。 在特别优选的实施方案中,在形成氮化铝氧化反应产物基质之前,将一种或多种保护性涂料施加到填料上。

    Metal matrix composite which utilizes a barrier
    6.
    发明授权
    Metal matrix composite which utilizes a barrier 失效
    使用屏障的金属基复合材料

    公开(公告)号:US5277989A

    公开(公告)日:1994-01-11

    申请号:US934823

    申请日:1992-08-24

    摘要: A net shaped ceramic-reinforced aluminum matrix composite is formed by forming a permeable mass of ceramic material with a defined surface boundary having a barrier, and contacting a molten aluminum-magnesium alloy with the permeable mass of ceramic material in the presence of a gas comprising from about 10 to 100% nitrogen, by volume, balance nonoxidizing gas, e.g. hydrogen or argon. Under these conditions, the molten alloy spontaneously infiltrates the ceramic mass under normal atmospheric pressures until it reaches the barrier. A solid body of the alloy can be placed adjacent to a permeable bedding of ceramic material having a barrier, and brought to the molten state, preferably to at least about 700.degree. C., in order to form the net shape aluminum matrix composite by infiltration. In addition to magnesium, auxiliary alloying elements may be employed with aluminum. The resulting composite products may contain a discontinuous aluminum nitride phase in the aluminum matrix.

    摘要翻译: 网状陶瓷增强铝基复合材料通过形成具有限定的具有阻挡层的表面边界的陶瓷材料的可渗透物质形成,并且在熔融的铝 - 镁合金与可渗透物质的陶瓷材料的存在下, 约10至100%的氮气(体积),平衡非氧化气体,例如 氢或氩。 在这些条件下,熔融合金在正常大气压力下自发渗透到陶瓷块中直至达到屏障。 合金的固体可以放置在与具有阻挡层的陶瓷材料的可渗透层合物附近,并且进入熔融状态,优选至少约700℃,以便通过渗透形成网状铝基复合材料 。 除了镁之外,辅助合金元素可以与铝一起使用。 所得到的复合产品可能在铝基体中含有不连续的氮化铝相。

    Metal matrix composite with a barrier
    7.
    发明授权
    Metal matrix composite with a barrier 失效
    带屏障的金属基复合材料

    公开(公告)号:US5141819A

    公开(公告)日:1992-08-25

    申请号:US657286

    申请日:1991-02-19

    摘要: A net shaped ceramic-reinforced aluminum matrix composite is formed by forming a permeable mass of ceramic material with a defined surface boundary having a barrier, and contracting a molten aluminum-magnesium alloy with the permeable mass of ceramic material in the presence of a gas comprising from about 10 to 100% nitrogen, by volume, balance nonoxidizing gas, e.g. hydrogen or argon. Under these conditions, the molten alloy spontaneously infiltrates the ceramic mass under normal atmospheric pressures until it reaches the barrier. A solid body of the alloy can be placed adjacent to a permeable bedding of ceramic material having a barrier, and brought to the molten state, preferably to at least about 700.degree. C., in order to form the net shape aluminum matrix composite by infiltration. In addition to magnesium, auxiliary alloying elements may be employed with aluminum. The resulting composite products may contain a discontinuous aluminum nitride phase in the aluminum matrix.

    摘要翻译: 网状陶瓷增强铝基复合材料通过形成具有限定的具有阻挡层的表面边界的陶瓷材料的可渗透物质形成,并且在气体存在下将熔融的铝 - 镁合金与陶瓷材料的渗透物料接合, 约10至100%的氮气(体积),平衡非氧化气体,例如 氢或氩。 在这些条件下,熔融合金在正常大气压力下自发渗透到陶瓷块中直至达到屏障。 可以将合金的固体放置在具有阻挡层的陶瓷材料的可渗透层的附近,并且进入熔融状态,优选至少约700℃,以便通过渗透形成网状铝基复合材料 。 除了镁之外,辅助合金元素可以与铝一起使用。 所得到的复合产品可能在铝基体中含有不连续的氮化铝相。