公开(公告)号：US20060154545A1

公开(公告)日：2006-07-13

申请号：US11031718

申请日：2005-01-07

申请人： Thomas Tsotsis ,  Winfried Steinhauser

发明人： Thomas Tsotsis ,  Winfried Steinhauser

IPC分类号： B32B5/26

CPC分类号： B32B27/12 ,  B29C70/226 ,  B29K2995/0089 ,  B32B3/26 ,  B32B3/30 ,  B32B5/022 ,  B32B5/12 ,  B32B5/26 ,  B32B2250/02 ,  B32B2250/20 ,  B32B2262/0215 ,  B32B2262/0276 ,  B32B2262/101 ,  B32B2262/106 ,  B32B2307/558 ,  B32B2605/18 ,  D03D13/004 ,  D03D15/00 ,  D03D15/0011 ,  D10B2101/06 ,  D10B2101/12 ,  D10B2331/04 ,  Y10T442/3033 ,  Y10T442/3041 ,  Y10T442/3065 ,  Y10T442/3293 ,  Y10T442/3707 ,  Y10T442/378

摘要： A non-crimped, unidirectional fabric. The fabric includes a plurality of non-crimped, unidirectional fibers arranged parallel to one another. Weft fibers are arranged perpendicular to the non-crimped, unidirectional fibers. Warp fibers are arranged parallel to the non-crimped, unidirectional fibers. The weft fibers are woven around the non-crimped, unidirectional fibers and around the warp fibers without crimping the unidirectional fibers. A non-woven thermoplastic fabric is secured, such as by melt bonding, to the non-crimped unidirectional fibers to act as a toughening layer and improve the impact resistance of the fabric after it is molded into a part. The resulting fabric has excellent end-to-end uniformity, excellent resistance to fluids often encountered in aerospace and commercial aircraft applications, is readily adapted for use with conventional liquid-molding operations, and is ideally suited to aerospace and aircraft manufacturing applications where lightweight yet structurally strong component parts are needed.

摘要翻译： 非卷边，单向织物。 织物包括彼此平行布置的多个非卷曲的单向纤维。 纬纱纤维垂直于非卷曲的单向纤维布置。 经纱纤维平行于非卷曲的单向纤维排列。 纬纱纤维围绕非卷曲的单向纤维编织，并围绕经纱而不卷曲单向纤维。 将无纺布热塑性织物例如通过熔融粘合固定到非卷边单向纤维上，作为增韧层，并且在模制成部件之后提高织物的耐冲击性。 所得到的织物具有优异的端到端均匀性，在航空航天和商业飞机应用中经常遇到的优异的耐流体性，易于适用于常规液体成型操作，并且理想地适用于轻量级的航空航天和飞机制造应用 需要结构强的组件。

公开(公告)号：US20050059309A1

公开(公告)日：2005-03-17

申请号：US10974426

申请日：2004-10-27

申请人： Thomas Tsotsis

发明人： Thomas Tsotsis

IPC分类号： B29B11/16 ,  B29C70/08 ,  D04H13/00 ,  B29C31/00 ,  B32B5/26 ,  D03D13/00 ,  D03D15/00 ,  D04H1/00 ,  D04H1/46 ,  D04H3/00 ,  D04H3/10 ,  D04H3/16 ,  D04H5/00

CPC分类号： B32B5/28 ,  B29B11/16 ,  B29C70/081 ,  B29C70/083 ,  B29K2995/0089 ,  B32B7/08 ,  C08J5/04 ,  D04H1/4374 ,  D04H1/52 ,  D04H1/58 ,  D04H13/003 ,  D04H13/006 ,  Y10T156/1744 ,  Y10T428/24033 ,  Y10T428/249924 ,  Y10T428/249931 ,  Y10T428/24995 ,  Y10T428/249952 ,  Y10T442/186 ,  Y10T442/197 ,  Y10T442/3179 ,  Y10T442/3293 ,  Y10T442/3707 ,  Y10T442/3732 ,  Y10T442/374 ,  Y10T442/3789 ,  Y10T442/3813 ,  Y10T442/3821 ,  Y10T442/3829 ,  Y10T442/621 ,  Y10T442/641 ,  Y10T442/643 ,  Y10T442/659 ,  Y10T442/66 ,  Y10T442/668 ,  Y10T442/669 ,  Y10T442/671 ,  Y10T442/681 ,  Y10T442/682

摘要： Materials and methods are provided for producing preform materials for impact-resistant composite materials suitable for liquid molding. Interlayers formed of nonwoven, continuous fibers, such as spunbonded, spunlaced, or mesh fabric, are introduced between non-crimped layers of unidirectional reinforcing fibers to produce a preform for use in liquid-molding processes to produce a composite member. Curing of the preform provides increased impact resistance by increasing the amount of energy required to propagate localized fractures due to impact.

摘要翻译： 提供材料和方法用于生产适用于液体模塑的耐冲击复合材料的预成型材料。 由无纺布，连续纤维如纺粘，水刺或网状织物形成的中间层被引入到单向增强纤维的非卷曲层之间，以制备用于液体成型工艺中的预成型件以制造复合构件。 预成型件的固化通过增加由于冲击而传播局部裂缝所需的能量的量来提高耐冲击性。

公开(公告)号：US20050257887A1

公开(公告)日：2005-11-24

申请号：US10852713

申请日：2004-05-24

申请人： Thomas Tsotsis

发明人： Thomas Tsotsis

IPC分类号： B29B11/16 ,  B29C70/54 ,  B32B5/26 ,  B32B37/04 ,  B32B31/20

CPC分类号： B32B37/04 ,  B29B11/16 ,  B29C70/543 ,  B32B5/26 ,  B32B37/182 ,  B32B2305/20 ,  B32B2405/00

摘要： A dry fiber preform having a plurality of fiber layers held together via one or more non-woven, thermoplastic veils. The thermoplastic veils are heated and slightly melted during manufacture of the preform, and serve to hold the various woven fiber layers of the preform adjacent one another without stitching, clamping or tackifiers that could otherwise disrupt the flow of resin when the preform is subjected to a subsequently performed resin transfer molding process. The thermoplastic veils also serve to significantly improve the post-impact strength of the preform. The use of the thermoplastic veils allows the woven fiber layers to be secured to one another on the fly as the fiber layers are placed over a mold or tool and heated.

摘要翻译： 一种干纤维预制件，其具有通过一个或多个非织造热塑性面纱保持在一起的多个纤维层。 在制造预成型件期间，热塑性面纱被加热并略微熔化，并且用于将预成型件的各种编织纤维层彼此相邻保持，而不需要缝合，夹紧或增粘剂，否则当预型件经受 随后进行树脂传递成型工艺。 热塑性面纱还用于显着改善预成型件的冲击后强度。 使用热塑性面纱允许机织纤维层在将纤维层放置在模具或工具上并加热时在飞行中彼此固定。