Storing energy in carbon fiber-based electric vehicle body panels

    公开(公告)号:US12094654B2

    公开(公告)日:2024-09-17

    申请号:US17518985

    申请日:2021-11-04

    CPC classification number: H01G11/40 B60L50/40 H01G11/32 H01G11/44 H01M4/583

    Abstract: Energized composites include vertically aligned graphene on carbon fibers (VGCF). The VGCF enhances surface area available for charge storage, acts as templates for depositing other charge storing materials and provides stability for a minimum of 100,000 discharge cycles. The final storage device is in the order of high strength carbon fiber matrix with active material, glass fiber separator with polymer electrolyte and another carbon fiber matrix with active material. To achieve higher voltage or current, devices can be connected in series or parallel, respectively. The whole structure is made into a structural component by infusing epoxy resin. An alternating pattern of energy storage devices allows for the epoxy resin to seep through the whole structure and strongly bind them to make a monolith multifunctional composite. The high strength energized composites can power any electrical devices including electric vehicles, portable electronics, and space vehicles without any tradeoff between energy and structural integrity.

    DUAL FUNCTION ENERGY-STORING SUPERCAPACITOR-BASED CARBON FIBER COMPOSITE FOR BODY PANELS OF A VEHICLE

    公开(公告)号:US20230067318A1

    公开(公告)日:2023-03-02

    申请号:US17842145

    申请日:2022-06-16

    Abstract: A dual-function supercapacitor carbon fiber composite stores electrical energy and functions, for example, as the body shell of electric vehicles (EVs). This is achieved with a vertically aligned graphene on carbon fiber electrode, upon which metal oxides were deposited to obtain ultra-high energy density anode and cathode. A high-strength multilayer carbon composite assembly is fabricated using an alternate layer patterning configuration of epoxy and polyacrylamide gel electrolyte. The energized composite delivers a high areal energy density of 0.31 mWh cm−2 at 0.3 mm thickness and showed a high tensile strength of 518 MPa, bending strength of 477 MPa, and impact strength 2666 J/m. To show application in EVs, a toy car body fabricated with energized composite operates using the energy stored inside the frame. Moreover, when integrated with a solar cell, this composite powered an IoT (interne of things) device, showing feasibility in communication satellites.

    Storing Energy in Carbon Fiber-Based Electric Vehicle Body Panels

    公开(公告)号:US20220139639A1

    公开(公告)日:2022-05-05

    申请号:US17518985

    申请日:2021-11-04

    Abstract: Energized composites include vertically aligned graphene on carbon fibers (VGCF). The VGCF enhances surface area available for charge storage, acts as templates for depositing other charge storing materials and provides stability for a minimum of 100,000 discharge cycles. The final storage device is in the order of high strength carbon fiber matrix with active material, glass fiber separator with polymer electrolyte and another carbon fiber matrix with active material. To achieve higher voltage or current, devices can be connected in series or parallel, respectively. The whole structure is made into a structural component by infusing epoxy resin. An alternating pattern of energy storage devices allows for the epoxy resin to seep through the whole structure and strongly bind them to make a monolith multifunctional composite. The high strength energized composites can power any electrical devices including electric vehicles, portable electronics, and space vehicles without any tradeoff between energy and structural integrity.

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